Toro 41622 User manual

FormNo.3413-915RevA

ChemicalPre-MixKit

2015andAfterMulti-Pro5800TurfSprayer

ModelNo.41622—SerialNo.400000000andUp

InstallationInstructions

Thiskitisdesignedtoaidinthemixingofchemicalsin

preparationforturfsprayapplicationsonwell-maintained

lawnsinparks,golfcourses,sportselds,andoncommercial

grounds.Itisadedicatedattachmentforaturfspray

applicationvehicleandisintendedtobeusedbyprofessional,

hiredoperatorsincommercialapplications.

ThisproductcomplieswithallrelevantEuropeandirectives;

fordetails,pleaseseetheseparateproductspecicDeclaration

ofConformity(DOC)sheet.

Readthismanualcarefullytolearnhowtooperateand

maintainyourproductproperly.Theinformationinthis

manualcanhelpyouandothersavoidinjuryandproduct

damage.AlthoughTorodesignsandproducessafeproducts,

youareresponsibleforoperatingtheproductproperlyand

safely.

YoumaycontactTorodirectlyatwww.Toro.comforproduct

safetyandoperationtrainingmaterials,accessoryinformation,

helpndingadealer,ortoregisteryourproduct.

Wheneveryouneedservice,genuineToroparts,oradditional

information,contactanAuthorizedServiceDealerorToro

CustomerServiceandhavethemodelandserialnumbersof

yourproductready.Figure1illustratesthelocationofthe

modelandserialnumbersontheproduct.

g028632

Figure1

1.Modelandserialnumberplate

ModelNo.

SerialNo.

WARNING

CALIFORNIA

Proposition65Warning

Thisproductcontainsachemicalorchemicals

knowntotheStateofCaliforniatocausecancer,

birthdefects,orreproductiveharm.

Useofthisproductmaycauseexposureto

chemicalsknowntotheStateofCalifornia

tocausecancer,birthdefects,orother

reproductiveharm.

8111LyndaleAvenueSouth

Bloomington,MN55420

Registeratwww.T oro.com.OriginalInstructions(EN)

PrintedintheUSA

AllRightsReserved*3413-915*A

Safety

Thismanualidentiespotentialhazardsandhassafety

messagesidentiedbythesafety-alertsymbol(Figure2),

whichsignalsahazardthatmaycauseseriousinjuryordeath

ifyoudonotfollowtherecommendedprecautions.

g000502

Figure2

1.Safety-alertsymbol

Thismanualuses2wordstohighlightinformation.

Importantcallsattentiontospecialmechanicalinformation

andNoteemphasizesgeneralinformationworthyofspecial

attention.

WARNING

Chemicalsubstancesusedinthespraysystemmay

behazardousandtoxictoyou,bystanders,animals,

plants,soils,orotherproperty.

•Carefullyreadandfollowthechemical

warninglabelsandmaterialsafetydata

sheets(MSDS)forallchemicalsused,and

protectyourselfaccordingtothechemical

manufacturer'srecommendations.Forexample,

useappropriatepersonalprotectiveequipment

(PPE),includingfaceandeyeprotection,gloves,

orotherequipmenttoguardagainstpersonal

contactwiththechemical.

•Keepinmindthattheremaybemorethan

1chemicalused,andyoushouldassess

informationoneachchemical.

•Refusetooperateorworkonthesprayerifthis

informationisnotavailable!

•Beforeworkingonaspraysystem,makesure

thatthesystemhasbeentriplerinsedand

neutralizedaccordingtotherecommendations

ofthechemicalmanufacturer(s).

•Verifythatthereisanadequatesupplyofclean

waterandsoapnearby,andimmediatelywash

offanychemicalsthatcontactyou.

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential

danger.Replaceanydecalthatisdamagedormissing.

decal93-6674

93-6674

1.Crushinghazard,hand—readtheinstructionsbefore

servicingorperformingmaintenance.

decal119-4988

119-4988

1.Lock2.Unlock

Installation

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescriptionQty.Use

1Nopartsrequired–Preparetoinstallthekit.

Eductorvalvebracket(Thebracketmay

alreadybeinstalledfromapreviouskit

installation)

Flange-headbolt(5/16x3/4inch)2

Flangelocknut(5/16inch)2

Washer(5/16inch)2

Eductorvalveassembly1

Flangenut(1/4inch)2

Agitationbypass-hoseassembly25x

305mm(1x12inches)1

Pressurerelief-hose1

Supply-hoseassembly1

Installtheeductorvalveandhoses.

Eductormount1

Flangelocknut(5/16inch)1

Backplateassembly1

Rightcradlearm1

Leftcradlearm1

Bushing2

Pivotpin2

Jamnut(3/8inch)2

Handle2

Bolt(3/8x1-1/4inches)2

Setscrew2

Hairpin2

Flatwasher2

Assembletheframe.

4Spring2Installthelatchingcomponents.

Handle1

Socket-headscrew(#10-24x1/2inch)2

Latchpost1

Springclip1

Bolt(#10-24x1/2inch)2

Locknut(#10-24)2

Eductor1

Flange-headbolt(5/16x3/4inch)2

Flanged-locknut(5/16inch)2

Latchhandle1

Bolt(3/8x1inch)4

Flanged-serratednut(3/8inch)4

T-ttinganddrainvalve1

Gasket1

Flangeclamp1

Installtheeductor.

ProcedureDescriptionQty.Use

Bulkheadtting1

Seal1

Lockingring1

Carriagebolt(5/16x1inch)1

Eductorhoseassembly1

Flangelocknut(5/16inch)1

Retainer1

R-clamp(5/16inch)1

Gasket1

Flangeclamp1

Installtheforwardhose.

Eductorsupplyhose1

Flangeclamp1

Gasket1

7Retainer1

Installthesupplyhose.

Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.

PreparingtoInstalltheKit

NoPartsRequired

Procedure

1.Cleanthesprayer;refertoCleaningtheSprayerinthe

Operator’sManualforthemachine.

2.Parkthemachineonalevelsurface,engagetheparking

brake,shutofftheengine,andremovethekey;referto

theOperator’sManual.

InstallingtheEductorValve

andHoses

Partsneededforthisprocedure:

1Eductorvalvebracket(Thebracketmayalreadybe

installedfromapreviouskitinstallation)

2Flange-headbolt(5/16x3/4inch)

2Flangelocknut(5/16inch)

2Washer(5/16inch)

1Eductorvalveassembly

2Flangenut(1/4inch)

1Agitationbypass-hoseassembly25x305mm(1x

12inches)

1Pressurerelief-hose

1Supply-hoseassembly

RemovingtheHoses

1.Movetotherearofthemachineandlocatethe

valve-mountbracket.

2.Removethe3hosesshowninFigure3.

Note:Retainthehoseclamps,gaskets,andretainers

forinstallationinInstallingtheBracketandEductor

ValveAssembly(page6),InstallingtheAgitation

BypassHose(page7)andInstallingthePressure

Relief-HoseAssembly(page7);discardthe3hoses.

g204657

Figure3

1.Hoses

RepositioningthePressureRelief

ValveandUpperT-Fitting

1.Removetheretainerthatsecuresthepressure-relief

valvetotheT-ttingatthesprayerpump,andremove

thereliefvalve(Figure4).

g031627

Figure4

1.Retainer4.Rotatethepressure-relief

valve

2.T-tting5.Down

3.Pressure-reliefvalve

2.RotatethepressurereliefvalveupasshowninFigure4.

Note:Alignoutletofthepressure-reliefvalve

rearward.

3.Insertthepressure-reliefvalveintothetopofthe

T-ttinguntilthevalveisfullyseated(Figure4).

4.Securethepressure-reliefvalvetotheT-ttingwiththe

retainerthatyouremovedinstep1.

5.RotatetheupperT-ttingapproximately45°clockwise

(Figure5).

g204682

Figure5

1.UpperT-tting2.LowerT-tting

InstallingtheBracketandEductor

ValveAssembly

1.Assemblethevalvemountbrackettothefrontofthe

valvesupport(Figure6)withthe4ange-headbolts

(5/16x3/4inch),4angelocknuts(5/16inch),and4

washers(5/16inch).

g204705

Figure6

1.Flangelocknut(5/16inch)4.Valvesupport

2.Washer(5/16inch)5.Flange-headbolt(5/16x

3/4inch)

3.Valvemountbracket

2.Aligntheangeofthereduceradapter(eductorvalve)

totheangeofthepressure-lterhead(Figure7)with

thegasketthatyouremovedinstep2ofRemoving

theHoses(page4).

g204708

Figure7

1.Flangelocknut(1/4inch)5.Reduceradapter

2.Valvemountbracket6.Gasket

3.Flange(pressurelter

head)

7.Flangeclamp

4.Stud(eductorvalve)

3.Alignthestudsofthepressure-lterheadthroughthe

holesinthevalvemountbracket(Figure7).

4.Assembletheangeofthereduceradaptertothe

angeofthepressure-lterhead(Figure7)withthe

angeclampthatyouremovedinstep2ofRemoving

theHoses(page4).

5.Securetheeductorvalvetopthevalvemountbracket

withthe2angelocknuts(1/4inch),andtorquethe

nutsto1017to1243N∙cm(90to110in-lb).

6.Tightentheangeclampbyhand.

InstallingtheAgitationBypass

Hose

1.Alignthe90°barbedttingofthenewagitation

bypass-hoseassemblywiththeopenportintheupper

T-ttingandinsertthe90°ttinguntilitisseatedin

theT-tting(Figure8).

g206975

Figure8

1.Retainer6.90°barbedtting

2.Port(upperT-tting)7.Hose25x305mm(1

x12inches—agitation

bypass-hoseassembly)

3.Uppersuctionhose

(sprayertank)

8.Straightangetting

4.Gasket9.Flangeclamp

5.Flange(agitationvalve)

2.Securethe90°barbedttingtotheT-ttingwith

theretainer(Figure8)thatyouremovedinstep2of

RemovingtheHoses(page4).

3.Alignthestraightangettingofthenewagitation

bypass-hoseassemblyandthegasketwiththeangeof

thebypassvalve(Figure8).

4.Securethestraightangettingandgaskettothe

bypassvalvewiththeangeclamp(Figure8)thatyou

removedinstep2ofRemovingtheHoses(page4).

InstallingthePressureRelief-Hose

Assembly

1.Alignthe90°ttingofthepressurerelief-hose

assemblywiththeopenportintheupperT-tting

(locatedbelowthepressure-reliefvalve),andinsertthe

90°ttinguntilitisfullyseated(Figure9).

g206976

Figure9

1.UpperT-tting(belowthe

pressure-reliefvalve)

4.LowerT-tting

2.Retainer5.90°barbedtting(

3.UpperT-tting6.Pressurerelief-hose

2.Securethe90°T-ttingwiththeretainer(Figure9)that

youremovedinstep2ofRemovingtheHoses(page4).

3.Aligntheother90°ttingofthepressurerelief-hose

assemblywiththeopenportofthelowerT-tting

(securetothevalvemount)andinsertthe90°tting

untilitisfullyseated(Figure9).

4.Securethe90°ttingtotheupperT-ttingwiththe

retainer(Figure9)thatyouremovedinstep2of

RemovingtheHoses(page4).

InstallingtheSupply-Hose

Assembly

1.Aligntheother90°ttingofthesupply-hoseassembly

withtheopenportofthelowerT-ttingatthesprayer

pumpandinsertthe90°ttinguntilitisseated(Figure

10).

g031669

Figure10

1.LowerT-tting(sprayer

pump)

3.90°barbedtting

2.Retainer4.Supply-hoseassembly

2.Securethe90°ttingtotheT-ttingatthesprayer

pumpwiththeretainer(Figure10)thatyouremovedin

step1ofRepositioningthePressureReliefValveand

UpperT-Fitting(page5).

3.Alignthestraight-barbedttingofthepressure-hose

assemblywiththebottomportoftheeductorvalveand

insertthestraightttinguntilitisseated(Figure11).

g204731

Figure11

1.Eductorvalve3.Supply-hoseassembly

2.Retainer

4.Securethestraight-barbedttingtotheeductorvalve

(Figure9)witharetainer.

AssemblingtheFrame

Partsneededforthisprocedure:

1Eductormount

1Flangelocknut(5/16inch)

1Backplateassembly

1Rightcradlearm

1Leftcradlearm

2Bushing

2Pivotpin

2Jamnut(3/8inch)

2Handle

2Bolt(3/8x1-1/4inches)

2Setscrew

2Hairpin

2Flatwasher

InstallingtheSupportFrameto

theTank

1.Removethe2angelocknutssecuringthetank-lidstop

tothe2carriageboltsattherearstrapofthesprayer

tank,andremovethetank-lidstop(Figure12).

Note:Retainthetank-lidstopandangelocknut.

g204770

Figure12

1.Tank-lidstop3.Carriagebolt

2.Flangelocknut

2.Aligntheslotsintheeductormounttothe2lower

carriageboltsofthereartankstrapasshowninFigure

13.

g204768

Figure13

1.Slots(eductormount)3.Carriagebolt

2.Flangelocknut(5/16inch)

3.Looselyassembletheangelocknut(5/16inch)onto

thelowercarriagebolt(Figure13).

4.Assemblethetank-lidstopand2angelocknutthat

youremovedinstep1ontothe2uppercarriagebolts

(Figure14).

g204769

Figure14

1.Flangelocknut(5/16inch)3.Tank-lidstop

2.Carriagebolt4.Eductormount

5.Torquethe3angelocknutsto1978to2542N∙cm

(175to225in-lb).

PreparingtheCradleArms

1.Assemblethepivotpinthroughtheupperholeinthe

cradlearm(Figure15).

g028600

Figure15

1.Cradlearm(left)5.Jamnut(3/8inch)

2.Bolt(3/8x1-1/4inches)6.Handle

3.Upperhole(Cradle

arm—left)

7.Lowerhole(Cradle

arm—left)

4.Pivotpin

2.Applymedium-grade,thread-lockingcompoundtothe

threadsofthebolt(3/8x1-1/4inch).

3.Assemblethebolt(3/8x1-1/4inch)throughthelower

holeinthecradlearmandtheretainerofthepivotpin

(Figure15)withthejamnut(3/8inch),andtightenthe

jamnutto15to17N∙m(11to13ft-lb).

4.Threadthehandleontothebolt(3/8x1-1/4inch)and

tightenthehandleagainstthejamnutandtightenthe

handlebyhand(Figure15).

5.Repeatsteps1through4totheothercradlearm

(Figure15).

AssemblingtheCradleArmsto

theSupportFrame

1.Insertaangedbushing(3/4inchinsidediameter)into

eachendofthepivottubeinthemain-supportframe

(Figure16).

g206977

Figure16

1.Upperpivotpins(1/2inch)6.Cradlearm(left)

2.Flangedbushings(1/2

inchinsidediameter)

7.Hub(leftcradlearm)

3.Hubs(backplate—leftand

right)

8.Flangedbushings(3/4

inchinsidediameter)

4.Washers(1/2inch)9.Pivottube(main-support

frame)

5.Hairpins10.Lowerpivotpin(3/4

inch—rightcradlearm)

2.Insertaangedbushing(1/2inchinsidediameter)into

theleftandrighthubsofthebackplate(Figure16).

Note:Ensurethattheangeofthebushingsare

alignedtotheoutwardsideofthehubs.

3.Assemblethelowerpivotpinoftherightcradlearm

throughtheangedbushingattherightsideofthe

pivottubeandthepivot(Figure16).

Note:Aligntheupperpivotpinofthearmwiththe

righthubofthebackplate.

4.Assembletheupperpivotpinoftherightcradlearm

throughtherighthubofthebackplate(Figure16).

5.Securetheupperpivotpintothebackplatewitha

washers(1/2inch)andhairpin(Figure16).

6.Assemblethehuboftheleftcradlearmovertheend

ofthelowerpivotpinoftherightcradlearmthatis

protrudingtotheleftoftheleftangedbushingin

pivottube(Figure16).

Note:Aligntheupperpivotpinofthearmwiththe

lefthubofthebackplate.

7.Assembletheupperpivotpinoftheleftcradlearm

throughthelefthubofthebackplate(Figure16).

8.Securetheupperpivotpinoftheleftcradlearmto

thebackplatewithawasher(1/2inch)andhairpin

(Figure16).

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