Toro Groundsmaster 5900 Series User manual

FormNo.3405-881RevA

LeafMulchingKit

2016andAfterGroundsmaster®5900or5910SeriesRotaryMower

ModelNo.31604

InstallationInstructions

WARNING

CALIFORNIA

Proposition65Warning

ThisproductcontainsachemicalorchemicalsknowntotheStateofCaliforniato

causecancer,birthdefects,orreproductiveharm.

Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescriptionQty.Use

1Nopartsrequired–Preparethemachine.

Centerbafe1

Rightwingletbafe1

Leftwingletbafe1

Bafedividerplate2

Carriagebolt(5/16x7/8inch)16

Flangenut(5/16inch)16

Carriagebolt(3/8x2-1/2inches)1

Flangenut(3/8inch)1

Installthecenterdeckbafes.

Wingdeckbafe1

Bafedividerplate2

Carriagebolt(5/16x7/8inch)9

3Flangenut(5/16inch)9

Installtherightwingdeckbafe.

Wingdeckbafe1

Leftbafedividerplate1

Carriagebolt(5/16x7/8inch)8

4Flangenut(5/16inch)8

Installtheleftwingdeckbafe.

8111LyndaleAvenueSouth

Bloomington,MN55420

Registeratwww.T oro.com.OriginalInstructions(EN)

PrintedintheUSA

AllRightsReserved*3405-881*A

PreparingtheMachine

NoPartsRequired

Procedure

1.Parkthemachineonalevelsurface.

2.Removethemowerdeckcovers.

3.Raisethecenterandbothwingdeckstothetransport

position.

Note:Useajackstandtosupportthecenterdeck.

Securethewingdeckswiththetransportdecklock.

4.Shutofftheengine,settheparkingbrake,andremove

thekeyfromtheignition.

5.Thoroughlycleanmowerdecks.Alldebrismustbe

removedtoensurethatthebafestproperlyagainst

themowerdecks.

6.Removethetensionfromthefrontleftwingletbeltto

easetheaccesstothemountinghardware.

7.Repairallbentordamagedareasofmowerdecksand

replaceanymissingparts.

Note:Allholesexistinthemowerdecksforinstalling

thenewbafes.

Note:Installthebafeswiththecarriageboltheads

positionedunderthemowerdeckunlessotherwise

specied.

8.Lowertheinnerskids(Figure1).

Figure1

9.Torquethescrewatthefrontofeachinnerskidto9to

11N∙m(80to100in-lb).

10.Lowertheouterskids(Figure2).

Figure2

11.Torquethescrewatthefrontofeachouterskidto9to

11N∙m(80to100in-lb).

CAUTION

Thebladesaresharpandcouldcauseinjurytoyou

orbystanders.

Rotatethebladesawayfromtheinstallationareato

avoidcontact.

InstallingtheCenterDeck

Bafes

Partsneededforthisprocedure:

1Centerbafe

1Rightwingletbafe

1Leftwingletbafe

2Bafedividerplate

16Carriagebolt(5/16x7/8inch)

16Flangenut(5/16inch)

1Carriagebolt(3/8x2-1/2inches)

1Flangenut(3/8inch)

Procedure

Note:Youwillneedatleast1additionalpersontohelpyou

installthekit.

1.Removethe2existingdeectorsfromthecenterdeck

(Figure3).

Note:Retainthedeectorsandhardwareforwhen

youremovethiskit.

Figure3

1.Bolt3.Deector

2.Nut

2.Alignthecenterbafewiththemountingholesinthe

mowerdeckandsecurewith7carriagebolts(5/16x

7/8inch)and7nuts(5/16inch)asshowninFigure4.

Note:Theexistingbafetsinsidethegapinthe

centerbafe(Figure5).

Figure4

1.Carriagebolt(5/16x7/8

inch)

3.Nut(5/16inch)

2.Centerbafe

Figure5

1.Nut(5/16inch)3.Carriagebolt(5/16inch)

2.Existingbafe

3.Securethebafetotheexistingbafeusingacarriage

bolt(5/16x7/8inch)andnut(5/16inch)asshown

inFigure5.

4.Looselysecuretheleftwingletbafetotheleftsideof

themowerdeckwith2carriagebolts(5/16x7/8inch)

and2nuts(5/16inch)asshowninFigure6.

Figure6

1.Nut(5/16inch)3.Leftwingletbafe

2.Carriagebolt(5/16x7/8

inch)

5.Removetheexistingrearnutandboltfromtheright

skid.

6.Looselysecuretherightwingletbafetotheright

sideofthemowerdeck,throughthebumper,witha

carriagebolt(3/8x2-1/2inches),nut(3/8inch),2

carriagebolts(5/16x7/8inch),and2nuts(5/16inch)

asshowninFigure7.

Figure7

1.Nut(5/16inch)3.Carriagebolt(3/8x2-1/2

inches)

2.Nut(3/8inch)4.Carriagebolt(5/16x7/8

inch)

7.Installandsecurethe2bafedividerplatestothe

bafeandthemowerdeckwith4carriagebolts(5/16

x7/8inch)and4angenuts(5/16inch).

Note:Positionthebafedividerplatesasshownin

Figure8.Useonlythetopholetosecurethedivider

platetothebafe.

Figure8

1.Carriagebolt(5/16x7/8

inch)

3.Flangenut(5/16inch)

2.Bafedividerplate4.Usethetophole.

8.Tightenthefastenersontherightandleftwinglet

bafes.

9.Rotatethebladesbyhandtoverifythatthedeckbafes

donotinterferewiththeiroperation.

InstallingtheRightWingDeck

Bafe

Partsneededforthisprocedure:

1Wingdeckbafe

2Bafedividerplate

9Carriagebolt(5/16x7/8inch)

9Flangenut(5/16inch)

Procedure

1.Removetheexistingbafesfromtherightwingdeck

(Figure9).

Note:Retainthebafesandhardwareforwhenyou

removethiskit.

Figure9

1.Bolt3.Bafe

2.Nut

2.Alignthecenterbafewiththemountingholesinthe

mowerdeckandsecurewith5carriagebolts(5/16x

7/8inch)and5nuts(5/16inch)asshowninFigure10.

Figure10

1.Nut(5/16inch)3.Bolt(5/16x7/8inch)

2.Bafe

3.Installandsecurethe2bafedividerplatestothe

bafeandthemowerdeckwith4carriagebolts(5/16

x7/8inch)and4angenuts(5/16inch)asshownin

Figure11.

Note:Onlyuse1holeinthedividerplate.Usethe

holesinthedividerplateandbafeshownin(Figure

12).

Figure11

1.Flangenut(5/16inch)3.Dividerplate

2.Carriagebolt(5/16x7/8

inch)

Figure12

1.Holeinbafe2.Holeindividerplate

4.Tightenthefastenersonthebafe.

5.Rotatetheblades,byhand,toverifythatthedeck

bafesdonotinterferewiththeiroperation.

InstallingtheLeftWingDeck

Bafe

Partsneededforthisprocedure:

1Wingdeckbafe

1Leftbafedividerplate

8Carriagebolt(5/16x7/8inch)

8Flangenut(5/16inch)

Procedure

1.Removetheexistingbafefromtheleftwingdeck

(Figure13).

Note:Retainthebafeandhardwareforwhenyou

removethiskit.

Figure13

1.Bolt3.Nut

2.Existingbafe

2.Alignthewingdeckbafewiththemountingholesin

themowerdeckandsecurewith6carriagebolts(5/16

x7/8inch)and6nuts(5/16inch)asshowninFigure

14.

Figure14

1.Wingdeckbafe3.Nut(5/16inch)

2.Carriagebolt(5/16x7/8

inch)

3.Installandsecurethebafedividerplatetothebafe

andthemowerdeckwith2carriagebolts(5/16x7/8

inch)and2angenuts(5/16inch)asshowninFigure

15.

Note:Positionthebafedividerplateasshownin

Figure15.

Figure15

1.Flangenut(5/16inch)3.Carriagebolt(5/16x7/8

inch)

2.Bafedividerplate

4.Tightenthefastenersonthebafe.

5.Rotatetheblades,byhand,toverifythatthedeck

bafesdonotinterferewiththeiroperation.

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