TKH CEDD Manual

HPS Basestation

Installation and Maintenance Manual

CEDD® AGL System

Airfield Ground Lighting

03-70092

V2.0

Preface

Please read carefully and understand the contents of this manual.

Failure to read the manual may result in serious injury or even death, or serious damage to

equipment.

Make sure this manual is always accessible for all users and ensure you have read and

understood the contents.

transmitted, by any means or in any form without the written permission of the copyright owner.

The content of this document is property of TKH Airport Solutions. Proprietary rights of TKH Airport Solutions B.V. or USE System

Engineering Holding B.V. or their affiliated companies include the following: The specified (product) information herein and all related

data and information are proprietary and confidential to TKH Airport Solutions B.V. or USE System Engineering Holding B.V. and are

the subject of trade secrets and copy licensed from TKH Airport Solutions B.V. or USE System Engineering Holding B.V. The related

data and information are provided in confidence, and all use, disclosure, copying, transfer and storage, except as authorized in the

written License Agreement from TKH Airport Solutions B.V. or USE System Engineering Holding B.V. to the user, is strictly prohibited.

The English version of this document is the original version; this language version is verified by the manufacturer. All other language

versions are translations of the original English language version.

Contents

1 About this Manual........................................................................................................................5

1.1 Symbols Used....................................................................................................................................... 5

1.2 Storing the Manual................................................................................................................................5

1.3 Limitations of the Document................................................................................................................. 5

1.4 Terms and Abbreviations...................................................................................................................... 6

1.5 Trademarks............................................................................................................................................6

1.6 Liability and Warranty............................................................................................................................6

1.7 Manufacturer Details............................................................................................................................. 7

1.8 Document Information........................................................................................................................... 7

2 Safety.............................................................................................................................................8

2.1 Qualified Personnel...............................................................................................................................8

2.2 Intended Use.........................................................................................................................................8

2.3 General Safety Rules............................................................................................................................9

2.4 Electrical Hazards................................................................................................................................10

2.5 Transport and Storage........................................................................................................................ 10

2.6 Lifting and Carrying.............................................................................................................................11

2.7 Installation and Maintenance...............................................................................................................11

3 About the Product......................................................................................................................12

3.1 About CEDD®......................................................................................................................................12

3.2 About the CEDD®HPS Basestation...................................................................................................12

3.2.1 Position in the CEDD®AGL System..........................................................................................12

3.2.2 Dimensions..................................................................................................................................13

3.2.3 CEDD®HPS Basestation: Components.....................................................................................14

3.3 Specifications.......................................................................................................................................14

4 Inspection....................................................................................................................................15

4.1 Inspect the Transport Box...................................................................................................................15

4.2 Inspect the Contents of the Transport Box.........................................................................................15

4.3 Visually Inspect the CEDD®HPS Basestation................................................................................... 15

5 Installation...................................................................................................................................16

5.1 Installation Safety................................................................................................................................16

5.2 Installation Requirements....................................................................................................................17

5.2.1 Location Requirements............................................................................................................... 17

5.2.2 Acclimatization.............................................................................................................................17

5.2.3 Power Supply Requirements...................................................................................................... 18

5.2.4 Mounting Requirements..............................................................................................................18

5.3 Installation Instructions........................................................................................................................20

5.3.1 Wall-mounting Instructions..........................................................................................................20

5.3.2 Connecting Instructions...............................................................................................................22

6 Operation and Commissioning.................................................................................................26

7 Maintenance................................................................................................................................27

7.1 Maintenance Safety.............................................................................................................................27

7.2 Preventive Maintenance......................................................................................................................27

Installation and Maintenance Manual - CEDD®HPS Basestation

7.2.1 Cleaning...................................................................................................................................... 27

7.3 Corrective Maintenance.......................................................................................................................28

7.3.1 Replacing a CEDD®HPS Basestation.......................................................................................28

8 Troubleshooting......................................................................................................................... 32

9 Taking Out of Service................................................................................................................33

9.1 Disposal...............................................................................................................................................33

4Installation and Maintenance Manual - CEDD®HPS Basestation

1 About this Manual

1.1 Symbols Used

The following marking conventions are used in this manual to draw attention to specific topics or actions.

indicates a hazardous situation that, if not avoided, will result in death or serious

injury.

indicates a hazardous situation that, if not avoided, could result in death or serious

injury.

indicates a hazardous situation that, if not avoided, could result in minor or

moderate injury.

is used in this manual to indicate a situation that could result in damage to property

or equipment.

The following symbols are used on equipment and in this manual to warn of potential hazards:

Danger of electrical shock or arc flash. Failure to observe this warning will result in

serious injury or death.

Warning or Caution: where this symbol is used on the equipment, it is mandatory

to consult the manual to find out the nature of potential hazards and any actions

which have to be taken to avoid them.

1.2 Storing the Manual

This Installation and Maintenance Manual is a part of your product. Store the manual in a location that can

be easily accessed by personnel working on the product.

It is the responsibility of the company operating this equipment to ensure that its personnel is provided with a

copy of this manual.

1.3 Limitations of the Document

TKH Airport Solutions reserves the right to revise this document without notification.

The data provided in this document is based on the most recent information at the time of publication. TKH

Airport Solutions is continually seeking to ensure that its products are developed to the latest technological

standards. As a result, it is possible that there may be some differences between the product and the

information in this manual.

For further information regarding adjustment, maintenance or repair which is not described in this document,

please contact the Customer Service department of TKH Airport Solutions.

The information in this document concentrates solely on use of the products as intended by the

manufacturer.

Installation and Maintenance Manual - CEDD®HPS Basestation

1.4 Terms and Abbreviations

This document may include the terms and abbreviations as listed below.

AGL Airfield Ground Lighting

BUID Basestation Unique Identification

CEDD®Contactless Energy and Data Distribution

EASA European Aviation Safety Agency

HPS High Power System

ICAO International Civil Aviation Organization

IEC International Electrotechnical Committee

1.5 Trademarks

CEDD®is a registered trademark of USE System Engineering Holding B.V. in the European Union. Other

product names mentioned may be trademarks of TKH Airport Solutions B.V., USE System Engineering

Holding B.V., or their affiliated companies.

1.6 Liability and Warranty

TKH Airport Solutions cannot be held responsible for injuries or damages resulting from non-standard,

unintended use, faulty or improper installation of its equipment, or failure to follow the instructions and safety

guidelines in this manual. The safety of any system incorporating the HPS Basestation is the responsibility of

any site installation, commissioning, maintenance and operational personnel using the system.

Warranty limitation

The CEDD®HPS Basestation is delivered completely tested and the top front cover is sealed. In the event of

malfunctions during the warranty period, the defective CEDD®HPS Basestation must be sent back to TKH

Airport Solutions unopened. Any attempt to open or remove the seal of the CEDD®HPS Basestation during

the warranty period shall lead to the warranty becoming invalid.

Disregarding the safety instructions in this manual will result in the loss of warranty in

case of damage.

Refer to the general TKH Airport Solutions Terms and Conditions document supplied with your sales order

contract for a complete liability and warranty description.

6Installation and Maintenance Manual - CEDD®HPS Basestation

1.7 Manufacturer Details

TKH Airport Solutions

Elektrostraat 17 P.O. Box 236 Telephone: +31 (0)53 5741456

7483 PG Haaksbergen 7480 AE Haaksbergen [email protected]

The Netherlands The Netherlands http://www.tkh-

airportsolutions.com

For service requests, please contact the TKH Airport Solutions Customer Service department service@tkh-

airportsolutions.com

1.8 Document Information

Name : 05_CEDD_HPS_Basestation_Installation_and_Maintenance_Manual_03-70092

Version : V2.0

Language : English (Original manual)

For the latest version of this document see https://www.tkh-airportsolutions.com/airfield-products/ or scan:

Installation and Maintenance Manual - CEDD®HPS Basestation

2 Safety

When performing installation, maintenance or service activities, always carry out these activities with the

greatest caution to avoid injuries or damage to the CEDD®HPS Basestation. All activities may only be

performed by qualified and authorized personnel (see below). It is the responsibility of those in charge of

preparing and/or supervising such work to take the necessary actions to ensure safe working conditions.

Always work safely and comply with procedures, regulations and local standards. If any of the warnings

or safety requirements in this document are in conflict with existing local regulations, then the strictest

regulation must take precedence.

Thoroughly read and observe all safety instructions in this document.

Disregarding the safety instructions in this manual could result in serious injury or

death.

2.1 Qualified Personnel

Only qualified and authorized personnel are allowed to install, operate or maintain this equipment.

The term "qualified personnel" is defined here as individuals who thoroughly understand the equipment and

its safe installation, operation or maintenance. Qualified personnel are physically capable of performing the

required tasks, are familiar with all relevant and local safety rules and regulations, and have been trained to

safely install, operate or maintain the equipment. It is the responsibility of the company installing, operating

or maintaining this equipment to ensure that its personnel meet these requirements.

2.2 Intended Use

The CEDD®HPS Basestation is designed and intended only for the purpose of Airfield Ground Lighting

(AGL) at airfields and airports as described in this manual. It powers the devices (nodes, e.g. LED fixtures)

connected to the CEDD®cable and communicates with the nodes. Each node is connected contactless (no

galvanic contact) to the CEDD®Cable system. Intended use also includes the observance of all procedures,

inspection and maintenance instructions described in this manual.

Any other usage that is not described in this manual is considered unintended use. Unintended use includes

but is not limited to the following actions:

• allowing unskilled personnel to perform any task on or with the equipment

• making changes to the equipment that have not been recommended or described in this manual or using

parts that are not approved by TKH Airport Solutions.

• using materials or auxiliary equipment that are inappropriate or incompatible with TKH Airport Solutions

equipment

• failing to make sure that auxiliary equipment complies with approval agency requirements, local codes,

and all applicable safety standards, provided that they are not in violation of national regulations

Using this equipment in ways other than described in the manual could result in serious

injury or death and/or material damage.

8Installation and Maintenance Manual - CEDD®HPS Basestation

The CEDD®HPS Basestation may only be used with CEDD®system components approved by TKH Airport

Solutions:

• CEDD®Cable

• CEDD®Nodes, such as LED Fixtures

• CEDD®HPS Terminator

• CEDD®Master CMS

• CEDD®Master AM

It is not allowed to connect the CEDD®HPS Basestation to components other than

approved CEDD®components.

2.3 General Safety Rules

Become familiar with the general safety instructions in this section of the manual before installing, operating,

maintaining or repairing this equipment.

• Make this manual available to personnel installing, operating, or maintaining this equipment.

• Only qualified personnel are allowed to install, operate or maintain this equipment (see Qualified

Personnel on page 8).

• Always use the required personal protective equipment (PPE).

• Always follow safe electrical work practices.

• Follow all applicable safety procedures required by your company, industry standards and government or

other regulatory agencies.

• Read all system component manuals before operating this equipment. A thorough understanding of

system components and their operation will help you to operate the system safetly and efficiently.

• Do not deactivate or bypass automatic safety interlocks or locked-out electrical disconnects.

• Protect equipment with safety devices as specified by applicable safety regulations.

• Use this equipment only in the environments for which it is rated.

• Do not operate this equipment in open air or humid, wet, flammable or explosive environments.

• Keep the surfaces of the equipment clean and dry.

• Never operate equipment with a known malfunction. If a malfunction occurs, turn the equipment OFF

immediately.

• In any of the following cases the equipment must be taken out of service and locked away from

unauthorized use. This is necessary:

• if the housing or the electrical wiring is visibly damaged

• if the housing or the electrical wiring has loose parts

• if the equipment malfunctions

• after storage under unfavorable circumstances (for example outdoors or in moist environments)

• after excessive transportation stress (for example in damaged or defective packaging)

Installation and Maintenance Manual - CEDD®HPS Basestation

2.4 Electrical Hazards

When installing this equipment always follow these safety rules:

• Never touch exposed electrical connections on this equipment while the power is ON.

• Do not attempt to operate or service electrical equipment if standing water is present.

• When working on the equipment always wear required protective clothing.

• Never open the equipment while the power is ON.

This equipment contains electrostatic sensitive devices that can be damaged by an electrostatic discharge.

• Protect the equipment from electrostatic discharge.

• Before touching any component of the cabinet, bring your body to the same potential

as the cabinet by touching a conductive earthed part of the cabinet.

• Electronic modules or components must not be brought in contact with highly

insulating materials such as plastic sheets or synthetic fibre clothing. They must be

laid down on conductive surfaces.

When installing or de-installing the equipment, follow the additional safety instructions in in Chapter 5

Installation Safety on page 16 and Chapter 7 Maintenance Safety on page 27.

2.5 Transport and Storage

Transport

• Use extreme care when moving heavy products. Verify that the moving equipment is rated to handle the

weight. When loading or unloading, ensure that the products are carefully balanced and secured using a

safety strap.

• No more than 6 packaged products may be placed on one transport pallet.

Storage and reforming

• If the equipment is stored before installation, it must be protected from the weather and kept free of

condensation and dust.

• Keep the equipment in the original packing it was shipped in, until it is going to be installed.

• If the equipment is stored for longer than 6 months before installation, it must be temporarily energized.

This reforming procedure should be done at least once every 12 months, in an environment free of

condensation and dust.

1. Unpack the equipment.

2. Follow the installation procedure in Wall-mounting Instructions on page 20.

3. Follow the connection procedure in Connecting Instructions on page 22.

The CEDD®power output must be short-circuited.

4. Switch the equipment on and wait for at least 1 hour.

5. Switch the equipment off.

6. Wait for 15 minutes.

7. Follow the disconnecting procedure in Replacing a CEDD®HPS Basestation on page 28.

8. Repack the equipment in its original packaging.

10 Installation and Maintenance Manual - CEDD®HPS Basestation

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