Titgemeyer RIVETEC RL 50 User manual
Riveting Tool
RL 50
RL 50A
RL 50S
RL 50AS
Operating Manual
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Table of contents
Guiding instructions........................................................... 4
Cautions, instructions and procedural
sections in the operating manual.......................................... 5
Markings on the riveting tool ................................................ 6
Safety instructions ............................................................. 7
Basic requirements while dealing with the riveting tool ....... 8
Noise and vibration levels of the RL 50/A/S/AS.................... 10
Description of the riveting tool ......................................... 11
Required tools..................................................................... 13
Storing the riveting tool ..................................................... 14
Preparing the riveting tool................................................. 15
Adjusting the riveting tool ................................................. 17
Changing the mandrel/ internal-thread mandrel................... 17
Adjusting stroke (H) .............................................................. 19
Measuring stroke (H) ............................................................ 21
Adjusting length L of the mandrel......................................... 22
Adjusting clearance M of the internal-thread mandrel.......... 22
Table stroke adjustment dependent on the grip range ......... 23
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Table of contents
Operating the riveting tool................................................. 25
Check function ...................................................................... 25
Setting blind rivet nut or stud................................................ 26
Trigger left-handed rotation manually................................... 28
Maintaining the riveting tool.............................................. 29
Bleeding the hydraulic section.............................................. 29
Refilling hydraulic oil............................................................. 30
Table for torque values ......................................................... 33
Servicing and cleaning the riveting tool .......................... 34
Maintenance intervals ........................................................ 35
Trouble shooting................................................................. 36
Disposal of the riveting tool .............................................. 39
Technical data ..................................................................... 39
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Declaration of conformity .................................................. 44
Guarantee , Package Contents .......................................... 43
Riveting tool RL50AS ......................................................... 40
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Guiding instructions
The legislator prescribes that the user must be well trained for using com-
pressor-driven riveting tools. On request, this training could be done
by dealer or directly by RIVETEC s.r.o.
This riveting tool is as per the latest technological standards. For the
device to function properly, it is necessary to operate it in an expertly
manner, with adherence to safety requirements.
Before using the riveting tool for the first time, read the guiding instruc-
tions carefully.
All the procedures necessary for the operation have been described in
these guiding instructions. You may carry out only those procedures,
which have been described here.
In case of obstructions, you may repair only those obstructions, which
have been marked with an O (Operator).
All the illustrations and position-codes in the individual diagrams take
reference from the list of parts in the last pages.
For sizes of screws and threads, you will find a table containing the torque
values in the chapter ”Maintaining the riveting tool”.
Instruction
Technological level
Reading the guiding instructions
Procedures
Obstructions
Illustrations and position-codes
Table for torque values
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Guiding instructions
H
E
Cautions, instructions and procedural sections in the
operating manual
Please follow the instructions and safety informations.
In this operating manual, some sections have been further illustrated
through diagrams.
Please acquaint yourself well with these diagrams and their meanings:
Caution Hazard of injury! This marking indicates a potential hazard.
Attention Material damage! This marking points at a procedure, which
may cause damage to the riveting tool or the work-piece.
Note This marking indicates useful information
• This point (•) marks every paragraph, which requires you to act by
yourself.
Attention Environmental hazard! This marking indicates a potential
environmental hazard.
Environmental
hazard
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Guiding instructions
Markings on the riveting tool
This pictogram indicates that you must read the operating manual before
using the riveting tool.
A Marking of the type
B Serial number
C CE-marking
D Instruction for reading the operating manual
F The value of the maximum operating pressure
G Supplier RIVETEC
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Safety instructions
The riveting tool is exclusively intended for the setting of blind rivet nuts or
studs. The riveting tool RL 50/A/S/AS is designed for the processing of
blind rivet nuts sizes M3 to M10 (M12/ aluminium) and blind rivet studs
size M4 to M8. Upon request mandrels and internal-thread mandrels can
also be delivered with other thread dimensions, e.g. UNC/ UNF.
This riveting tool must be used only as a hand-held device!
The client is fully responsible for any modifications to the riveting tool!
Never throw away or drop the riveting tool!
Please take care that only clean and dry compressed air is let into the
riveting tool. Moisture and dirt can damage the riveting tool. Use only such
compressed air, which falls into class 2 of air quality as per ISO 8573-1.
Caution Hazard of injury because of explosion! Never use the riveting
tool in an atmosphere prone to explosions. Ensure that the
workplace is well lit and clean.
Hazard of injury due to the openly moving compressed air
hose. Connect and lay the compressed air hose properly.
Hazard of injury due to tripping over! Lay the compressed air
hose in such a way that nobody should trip over it.
Attention Material damage! The maximum operating pressure is 7 bar.
For increasing the durability of the riveting tool, it is recommen-
ded to fit a compressed air-maintenance unit in the compressed
air hose.
Application as per the purpose
Improper use
Clean and dry compressed air
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Safety instructions
Basic requirements while dealing with the riveting tool
Caution Follow the prevalent guidelines for the prevention of accidents
in the respective country.
Use only those fittings and hoses, which have been approved
for the operating pressure.
Disconnect the compressed air supply from the riveting tool at
the time of installation or maintenance.
Wear personal safety gear (safety glasses and safety helmet).
Attention Please read the instructions on the packaging of the blind rivet
nuts and studs.
Use the riveting tool only at operating temperatures above 5°C
and 45°C.
For different diameters of the rivet shank, use the appropriate
nose piece, as prescribed.
Do not throw away the riveting tool.
H
E
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Safety instructions
The operator may only carry out the maintenance and repair work descri-
bed in this operating manual
Maintenance and service work not described in this operating manual
may only be carried out by trained specialists following instruction by
RIVETEC on the basis of the service instructions which also exist. See
the address on last page for more information on service instructions
and training.
Note The manufacturer accepts no liability for damage resulting from
incorrect repairs or the use of spare parts from other sources.
At the time of leaving the workplace, do not leave the riveting tool with
pressure on.
A guarantee is void, if any repair work carried out on the riveting tool has
lead to any damage of the riveting tool.
The riveting tool RL 50 has been checked and manufactured according to
European guidelines. The declaration of conformity can be found on the
second last page.
Maintenance and servicing
Service instructions
Guarantee
Declaration of conformity
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Safety instructions
Noise and vibration levels of the RL 50/A/S/AS
The emission sound pressure level at a workplace is LPAI = 86dB(A)
according to ISO 10843 and DIN EN ISO 3744.
The main noise is generated by the air motor. Through correct use, the air
motor can be switched off between times, and therefore the noise level
can be lastingly reduced.
Note For safety reasons, however, we recommend the wearing of
ear protection.
The effective value measured on acceleration with the handle, as per
ISO/ FDIS 8662-11, is ahw<2,5m/s2
Noise level
Vibration level
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This manual suits for next models
3
Table of contents
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