Titan RX-80 User manual

0219 • Form No. 0538800E

RX-80™

OPERATING MANUAL

AIRLESS SPRAY GUN

AIRLESS SPRITZPISTOLE

PISTOLET DE PULVÉRISATION SANS AIR

PISTOLA PULVERIZADORA SIN AIRE

PISTOLA SPRAY AIRLESS

PISTOLA DE PULVERIZAÇÃO AIRLESS

AIRLESS SPUITPISTOOL

AIRLESS SPRØJTEPISTOL

AIRLESS SPRUTPISTOL

ENGLISH ................................. P. 2

DEUTSCH.............................. P. 11

FRANÇAIS............................. P. 21

ESPAÑOL .............................. P. 31

ITALIANO.............................. P. 41

PORTUGUÊS ......................... P. 51

NEDERLANDS.......................B. 61

DANSK..................................S. 71

SVENSKA..............................S. 80

- GB - - D - - F -

- E - - I - - P -

- NL - - DK - - S -

2 RX-80

SAFETY PRECAUTIONS

Be safety-conscious! All local and national regulations governing

ventilation, re prevention, and operation must be observed.

HAZARD: INJECTION INJURY

A high pressure stream produced by this equipment can pierce the

skin and underlying tissues, leading to serious injury and possible

amputation. See a physician immediately.

DO NOT TREAT AN INJECTION INJURY AS A SIMPLE CUT! Injection

can lead to amputation. See a physician immediately. Inform the

physician of the type of coating material or cleaning agent with

which the injury was caused.

The maximum operating range of the spray gun is 25 MPa / 3600 PSI

uid pressure.

• NEVER aim the gun at any part of the body.

• NEVER allow any part of the body to touch the uid stream. DO NOT allow

body to touch a leak in the uid hose.

• NEVER put hand in front of the gun. Gloves will not provide protection

against an injection injury.

• Never point the spray gun at anyone else.

• ALWAYS lock the gun trigger, shut the pump o, and release all pressure

before servicing, cleaning the tip or guard, changing tip, or leaving

unattended. Pressure will not be released by turning o the motor. The

PRIME/SPRAY valve must be turned to PRIME to relieve the pressure. Refer

to the Pressure Relief Pressure described in the pump manual.

• ALWAYS keep the tip guard in place while spraying. The tip guard provides

some protection but is mainly a warning device.

• ALWAYS remove the spray tip before ushing or cleaning the system.

• The paint hose can develop leaks from wear, kinking and abuse. A leak can

inject material into the skin. Inspect the hose before each use.

• NEVER use a spray gun without a trigger lock and trigger guard in place and

in good working order.

• All accessories must be rated at or above the maximum operating pressure

range of the airless sprayer. This includes spray tips, extensions, and hose.

HAZARD: EXPLOSION HAZARD DUE TO INCOMPATIBLE MATERIALS

Will cause severe injury or property damage.

• Do not use materials containing bleach or chlorine.

• Do not use halogenated hydrocarbon solvents such as bleach, mildewcide,

methylene chloride and 1,1,1 - trichloroethane. They are not compatible

with aluminum.

RX-80 3

• Contact your coating material supplier about the compatibility of material

with aluminum.

HAZARD: GENERAL

This product can cause severe injury or property damage.

• Read all instructions and safety precautions before operating equipment.

• Never spray near sources of ignition; e.g. open ames, cigarettes — also

cigars and pipes are sources of ignition —, sparks, hot wires and hot

surfaces, etc.

• Wear respiratory equipment when spraying. The operator must be provided

with a protective mask.

In order to prevent work related illness, the manufacturer’s regulations for

the materials, solvents, and cleaning agents used must be observed when

preparing, working with and cleaning the unit. Protective clothing, gloves,

eyewear, and, in certain cases, protective skin cream are necessary to protect

the skin.

• Follow the coating material and solvent manufacturer’s warnings and

instructions.

• Extraction equipment should be installed by the user in accordance with

local regulations.

• The objects being sprayed must be earthed.

• Before each use, check all hoses for cuts, leaks, abrasion or bulging of cover.

Check for damage or movement of couplings. Immediately replace the hose

if any of these conditions exist. Never repair a paint hose. Replace it with

another grounded high-pressure hose.

• Pulling the trigger causes a recoil force to the hand that is holding the spray gun.

The recoil force of the spray gun is particularly powerful when the tip has

been removed and a high pressure has been set on the airless high-pressure

pump. Therefore, when cleaning without tip set the pressure control valve

to the lowest pressure.

• Use only manufacturer authorized parts. User assumes all risks and liabilities

when using parts that do not meet the minimum specications and safety

devices of the spray gun manufacturer.

EXPLOSION PROTECTION IDENTIFICATION

X MARKING:

The spray gun corresponds with Ex II 2G IIC c T6 X and is, in accordance

with Directive 2014/34/EU, suitable for use in explosion-hazardous

areas—as of type Zone 1. Under certain circumstances, the unit itself may

cause the Zone 1 condition to be in eect.

4 RX-80

Any static-electricity discharge from the spray gun is to be diverted to the

grounded high-pressure pump via the conductive high-pressure hose as

stipulated.

The maximum surface temperature corresponds to the permissible

material temperature. This and the permissible ambient temperature can

be found in the Technical Data.

To avoid the generation of machine sparks, prevent impact stresses and any

work on the unit with tools in the explosion-hazardous area.

RESIDUAL RISKS

Residual risks are risks, which cannot be excluded, even when equipment is

used for the intended purpose.

In such cases the applicable areas of the actual residual risks will be pointed out

using warning and/or prohibition signs.

Risk Source / Cause Impact Preventative

measures Can occur

during:

Injection

injury Atomized, high

pressure stream

of uid

Severe

injury or

amputation

NEVER aim the

gun at any part of

the body

Setup,

Operation

Explosion

or re Static electricity

or sparks Severe injury Use well

ventilated area

Ground the spray

gun

Operation

Hazardous

vapors Hazardous vapors

from spray

material

Severe injury Use well

ventilated area

Use mask

Operation

TECHNICAL DATA

Max. operating pressure 25 MPa (3600 PSI)

Material inlet thread size NPSM 1/4” (M16 x 1.5)

Diuser thread size 7/8 - 14 UN-2A

Wetted parts material High-grade steel, aluminum, PTFE, hard metal

Operating temperature range 40ºF to 104ºF (5ºC to 40ºC)

Maximum material temperature 109ºF (43ºC)

Maximum sound output 81 dB(A)*

Weight 599 g (1.3 lb.)

* Measurement location: 0.5 m away from the coating surface, 0.5 m behind

the spray gun, spray pressure 12 MPa, tip size 0.021

RX-80 5

INTRODUCTION

This airless spray gun is to be used for the high pressure atomization of liquid

coating materials.

USING THE GUN TRIGGER LOCK

Gun locked

(gun will not spray) Gun unlocked

(gun will spray)

Always engage the gun’s trigger lock

when the gun is not in use.

1. To lock the trigger, push in the trigger

lock from left to right, when looking

at the rear of the gun.

2. To unlock the trigger, push the trigger

lock from right to left, when looking

at the rear of the gun.

NEVER point the spray gun at yourself.

SETUP

Never attempt to assemble, change, or clean the gun, tip, or tip

guard without rst relieving pressure from the spray system. Follow

the “Pressure Relief Procedure” in the sprayer’s Owner’s Manual.

Always use a tip safety guard for added protection against injection.

Beware that the guard alone will not prevent injection. Never cut

o tip guard! Always engage gun trigger lock when the gun is not

in use. Before servicing equipment, consult Owner’s Manuals and

follow all warnings.

1. Set up the sprayer. Refer to the instructions in the

sprayer’s Owner’s Manual.

2. Attach a grounded, airless spray hose to the

material inlet on the gun. Using two wrenches

(one on the gun and one on the hose), tighten

securely.

3. With the tip and tip guard o the gun, start the

sprayer. Flush and prepare the spray system

according to the sprayer’s Owner’s Manual.

Inspect the spray system to make sure that all

ttings are secure and that there are no leaks.

4. Perform the “Pressure Relief Procedure” described in the sprayer’s Owner’s

Manual.

5. Using a the end of the spray tip (5), insert the tip seal (3) and seal (4) into the

back of the tip guard (2). Press in for nal adjustment.

6 RX-80

6. Insert the tip (1) into the slot on the tip guard.

7. Thread the tip guard onto the gun. Position the tip guard in the desired

spraying position, then tighten securely.

The arrow on the tip handle should be pointing in the forward

direction for spraying.

OPERATION

1. Make sure the arrow on the tip handle is pointing in the forward direction

for spraying.

2. Start the sprayer. Refer to the instructions in the sprayer’s Owner’s Manual.

3. Adjust the uid pressure on the sprayer until the spray is completely

atomized. Always spray at the lowest pressure necessary to get the desired

results.

The spray tip determines the size of spray pattern and coverage.

When more coverage is needed, use a larger tip instead of increasing

uid pressure.

4. To clear a clogged tip:

a. Rotate the tip 180º so that the arrow on the tip handle is pointing opposite the

spray direction.

b. Trigger the gun once so that the pressure can blow the clog out.

Attention

Never pull the trigger more than once with the tip in the reverse

position.

c. Continue this procedure until the tip is clear of the clog.

CHANGING A TIP

Tips can be removed and replaced easily without disassembling the gun.

Never attempt to change or clean the tip or tip guard without rst

performing the “Pressure Relief Procedure.”

1. Perform the “Pressure Relief Procedure” described in the sprayer’s Owner’s

Manual.

2. Remove the tip from the slot on the tip guard.

3. Insert the new tip into the slot on the tip guard. The arrow on the tip handle

should be pointing in the forward direction for spraying.

RX-80 7

REMOVING THE SEAL AND TIP SEAL

1. Remove the tip (1) from the tip guard (2).

2. Insert the tip handle through the front of the

tip guard.

3. Push the tip seal (3) and tip seal retainer (4)

out through the back of the tip guard.

IDENTIFYING TIP SIZES

To identify tip sizes, use the following formula. A “517” tip size will be used in

this example.

The rst digit multiplied by two represents the size of the spray pattern when

spraying 12” away from the work surface:

5x 2 = 10” spray pattern

The second two digits represent the diameter of the orice on the tip:

17 = .017” orice

Worn spray tips will adversely aect the spray pattern and result in

reduced production, poor nish, and wasted material. Replace worn

tips immediately.

CLEANUP

Maintaining a clean gun is important to ensure trouble-free operation. Flush

the gun after each use and store in a dry location. Do not leave the gun or any

of its parts in water or solvents.

Special cleanup instructions for use with ammable solvents:

• Always ush spray gun preferably outside and at least one hose length from

spray pump.

• If collecting ushed solvents in a one gallon metal container, place it into an

empty ve gallon container, then ush solvents.

• Area must be free of ammable vapors.

• Follow all cleanup instructions.

Attention

The sprayer, hose, gun and gun lter should be cleaned thoroughly

after daily use. Failure to do so permits material to cake, seriously

aecting the performance of the unit.

8 RX-80

Always spray at the lowest possible pressure when the tip and tip

guard have been removed. To clean the airless gun, hose and spray

device, use only water or a suitable solvent. Static electricity buildup

may result in a re or explosion in the presence of ammable vapors.

Hold the gun rmly against a metal container while ushing.

MAINTENANCE

Follow all safety precautions as described in the Safety Precautions section of

this manual before proceeding.

Refer to the Parts List section in this manual for part identication.

REPLACING/SERVICING THE SEAL ASSEMBLY

If your spray gun leaks or spits at the tip when you release the trigger, the

needle is worn, damaged, or dirty and must be replaced or cleaned.

Never attempt to perform maintenance on the spray gun without

rst performing the “Pressure Relief Procedure.”

1. Disconnect the uid hose from the gun.

2. Remove the tip and tip guard.

3. With the trigger depressed, remove the

diuser (1) from the front of the gun.

4. Using an adjustable wrench, loosen and

remove the rear housing (2).

5. Using a 3/8” ratchet, remove the lock

nut (3) from inside the rear of the gun

head. Remove the retractor plate (4).

6. Remove the seal assembly (5) from the front of the gun head by pushing or

gently tapping at the back of the seal assembly.

7. Soak the removed parts in the appropriate solvent and wipe clean.

8. Inspect the parts for wear or damage and use new parts during reassembly

of the gun, when necessary.

RX-80 9

Lubricate all packings and moving parts before reassembly with a

lithium-based grease.

9. Install the seal assembly into the front of the gun head.

10.Replace the retractor plate (4) inside the rear of the gun head. Make sure

the ats just above the threads on the seal assembly are horizontal so it

slides through the hole in the retractor plate.

11.Using a 3/8” socket, tighten the lock nut onto the end of the seal assembly.

Torque to 5 Nm (3.7 ft. - lbs.).

12.With the trigger depressed, install the diuser into the front of the gun head

and tighten securely with a wrench.

13.Replace the rear housing.

REPLACING/REMOVING THE FILTER

The gun lter should be cleaned after every use.

1. Unclip the top of the trigger guard from the gun head.

2. Using the bottom of the trigger guard as a wrench, loosen and remove the

handle assembly from the gun head.

3. Pull the old lter out of the gun head. Clean or replace.

4. Slide the new lter, tapered end rst, into the gun head.

5. Thread the handle assembly into the gun head. Tighten with the trigger

wrench.

6. Snap the trigger guard back onto the gun head.

FILTER CHART

Part

Number Application Filter

Type Filter

Color

0089960 Synthetic resin, enamels, clean

varnishes, stains, azures Extra-ne Red

0089959 Base coat enamels, primer

enamels, llers, marking paints,

textured enamels

Fine Yellow

0089958 Emulsions, latex paints, acrylic

paints Medium White

0089957 Filler paints, large area surfaces Coarse Green

10 RX-80

WARRANTY

Titan Tool, Inc., (“Titan”) warrants that at the time of delivery to the original

purchaser for use (“End User”), the equipment covered by this warranty is free

from defects in material and workmanship. With the exception of any special,

limited, or extended warranty published by Titan, Titan’s obligation under this

warranty is limited to replacing or repairing without charge those parts which,

to Titan’s reasonable satisfaction, are shown to be defective within twelve

(12) months after sale to the End User. This warranty applies only when the

unit is installed and operated in accordance with the recommendations and

instructions of Titan.

This warranty does not apply in the case of damage or wear caused by

abrasion, corrosion or misuse, negligence, accident, faulty installation,

substitution of non-Titan component parts, or tampering with the unit in a

manner to impair normal operation.

Defective parts are to be returned to an authorized Titan sales/service outlet.

All transportation charges, including return to the factory, if necessary, are to

be borne and prepaid by the End User. Repaired or replaced equipment will be

returned to the End User transportation prepaid.

THERE IS NO OTHER EXPRESS WARRANTY. TITAN HEREBY DISCLAIMS ANY

AND ALL IMPLIED WARRANTIES INCLUDING, BUT NOT LIMITED TO, THOSE

OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, TO THE

EXTENT PERMITTED BY LAW. THE DURATION OF ANY IMPLIED WARRANTIES

WHICH CANNOT BE DISCLAIMED IS LIMITED TO THE TIME PERIOD SPECIFIED

IN THE EXPRESS WARRANTY. IN NO CASE SHALL TITAN LIABILITY EXCEED

THE AMOUNT OF THE PURCHASE PRICE. LIABILITY FOR CONSEQUENTIAL,

INCIDENTAL OR SPECIAL DAMAGES UNDER ANY AND ALL WARRANTIES IS

EXCLUDED TO THE EXTENT PERMITTED BY LAW.

TITAN MAKES NO WARRANTY AND DISCLAIMS ALL IMPLIED WARRANTIES OF

MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE WITH RESPECT

TO ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT

MANUFACTURED BY TITAN. THOSE ITEMS SOLD, BUT NOT MANUFACTURED

BY TITAN (SUCH AS GAS ENGINES, SWITCHES, HOSES, ETC.) ARE SUBJECT TO

THE WARRANTY, IF ANY, OF THEIR MANUFACTURER. TITAN WILL PROVIDE

THE PURCHASER WITH REASONABLE ASSISTANCE IN MAKING ANY CLAIM FOR

BREACH OF THESE WARRANTIES.

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