ThyssenKrupp DAF290 User manual
ThyssenKrupp Aufzugswerke
Operating Manual
Drive DAF290
Product has been
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Product has been
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Legal information
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Note on industrial property rights ISO 16016
Printed in Germany
This document – including excerpts – may only be reprinted or otherwise copied
with the express approval in writing of ThyssenKrupp Aufzugswerke GmbH.
Any duplication, dissemination or storage on data media unauthorised by
ThyssenKrupp Aufzugswerke GmbH is an infringement of copyright and shall give
rise to prosecution.
Right to make changes of a technical nature reserved
We expressly reserve the right to make changes of a technical nature for the
purpose of improving our products or enhancing the safety standard - even without
a separate announcement.
Colouring
The colouring of the components used in our documentation is used only for the
documentation.
Enquire about colours for your products from your ThyssenKrupp Aufzugswerke
Sales Partner.
Issued by
ThyssenKrupp Aufzugswerke GmbH
Bernhäuser Strasse 45
73765 Neuhausen a. d. F.
Germany
Tel.: +49 7158/12-0
E-mail: Eli.elevator.plant.de@thyssenkrupp.com
Internet: www.thyssenkrupp-elevator-eli.de
Product has been
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Product has been
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OPERATING MANUAL DAF290
ThyssenKrupp Aufzugswerke GmbH
Table of Contents
Drive DAF290 PAGE
1. Safety
1.1 Symbols 6
1.2 Safety instructions 7
2. Product Description
2.1 Description 10
2.2 Functional description 11
3. Technical Data
3.1 Dimensions 12
3.2 Machine base frame - optional - 13
3.3 Lubrication 14
3.4 Encoder 14
4. Transportation and Storage 15
5. Machine Setup 17
5.1 Commissioning 18
5.2 Terminal connecting plans 19
6.Servicing 21
7. Maintenance
7.1 Replacing brake shoes 22
7.2 Checking and setting brake shoe stroke 23
7.3 Setting braking deceleration 24
7.4 Setting the brake test switch 25
7.5 Traction sheave replacement 26
7.6 Replacing the encoder 27
7.7 Checking for escaping grease/oil 28
7.8 Emergency measure “Releasing the car from the engaged
position (safety gear)” 29
8. Special Versions (SA) (Optional)
8.1 Mounting an additional encoder 31
9. Appendix
9.1 Tightening torques – tightness values 32
9.2 Accessory parts 33
9.3 Changes 36
Type test certificate
Declaration of conformity
Drawing, line assembly, CPI pulse encoder
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OPERATING MANUAL DAF290 SAFETY
ThyssenKrupp Aufzugswerke GmbH
1. Safety
1.1 Symbols
The following pictograms and designations are used in this operating manual:
Danger
This symbol indicates extreme danger to life and the
health of persons. Nonobservance can lead to death
or severe injury!
Danger
This symbol indicates an immediate danger to the life
and health of persons due to electrical current.
Hazard warnings must always be observed!
Warning
This symbol warns against imminent danger.
Nonobservance can lead to physical injury or
extensive damage to property.
Warnings must always be observed!
Note
This symbol indicates important information and
operating instructions. Nonobservance can lead to
damage, danger or malfunctions.
Test/Check
Test steps are specified with this symbol.
The test instructions marked in this way should be
followed without fail. They contribute to preventing
personal injury or damage to property.
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OPERATING MANUAL DAF290 SAFETY
ThyssenKrupp Aufzugswerke GmbH
1.2 Safety instructions
Notes regarding the operating manual
A requirement for safe handling and non-disruptive operation of this
subassembly is knowledge of the fundamental safety regulations.
This operating manual contains the most important information that is
required to operate the assembly safely.
The operating manual, in particular the safety instructions, must be complied
with by all persons who work on this assembly.
Furthermore, the rules and regulations covering accident prevention that
apply to the installation site must be complied with.
Obligations of the operator and/or of the installation company
The operator and/or installation company undertakes only to allow persons to
work on the subassembly who
•are familiar with the regulations regarding work safety and accident
prevention and have been instructed in handling the subassembly.
•have read the chapter on safety and the warnings in this operating
manual.
Note: Check the safety awareness of the personnel at regular intervals.
Obligations on the part of personnel
Persons assigned to work on subassemblies undertake before starting work
to
•observe the regulations regarding work safety and accident prevention.
•read the chapter on safety and the warnings in this operating manual.
Training of personnel
Only trained and instructed qualified personnel may work on the assembly.
The responsibility of the personnel must be clearly defined for all tasks
involving commissioning, operation, servicing and repair.
Organisational measures
The required personal safety equipment must be provided by the operator or
installation company, as the case may be. All existing safety devices are to
be tested regularly in accordance with the servicing schedule.
Informal notes on the safety measures
•The operating manual is to be kept permanently at the usage site of the
installation.
•In addition to the operating manual the generally applicable and the local
regulations pertaining to accident prevention and environmental
protection must be provided and complied with.
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OPERATING MANUAL DAF290 SAFETY
ThyssenKrupp Aufzugswerke GmbH
•Legally prescribed safety instructions are to be provided for the users at
clearly visible positions.
•Keep all safety and hazard warnings on the installation in a legible
condition.
Use in line with intended purpose
The DAF290 has been constructed using state-of-the-art technology and in
line with the recognised technical safety regulations. The DAF290 may only
be
•deployed in line with the intended purpose, and
•used when all the technical safety features are in perfect condition
The exclusive intended purpose of the DAF290 is to drive elevators.
Any other or additional form of use shall be regarded as non-compliant with
the intended use. THYSSENKRUPP AUFZUGSWERKE GmbH shall not be
liable for any damage arising from such use and any damage arising due to
operator errors. Proper use in line with the intended purpose also includes
•observance of all instructions in the Operating Manual and
•adherence to initial operation instructions, system description and
inspection and servicing work.
Warranty and liability
As a general principle, the "General Terms of Sale and Delivery" of
THYSSENKRUPP AUFZUGSWERKE GmbH apply
Warranty and liability claims in the event of personal injury and damage to
property shall be excluded if they arise due to any of the following causes:
•Improper use that is not in line with the intended purpose of the DAF290
•Installation, commissioning, operation and servicing of the DAF290 that is
not in line with accepted technical principles
•Operation of the DAF290 machine with defective and/or malfunctioning
safety and protection devices
•Nonobservance of the instructions in the operating manual with regard to
transport, storage, assembly, commissioning, operation and servicing of
the DAF290
•Constructional changes to the DAF290 performed by the operator
•Changes to the drive ratios (power output, etc.) performed by the
operating company
•Deficient monitoring of parts that are subject to wear
•Repairs that are carried out improperly
•Cases of catastrophe due to third-party interference and force majeure.
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OPERATING MANUAL DAF290 SAFETY
ThyssenKrupp Aufzugswerke GmbH
Constructional changes to the DAF290 machine
The DAF290 is set at the plant and delivered ready for operation.
If changes are made to the machine, the entire warranty of
THYSSENKRUPP AUFZUGSWERKE GmbH shall become null and void
Dangers in handling the DAF290
The DAF290 may only be operated in an enclosed machine room and only
with the cover and rope guard fitted on the traction sheave and deflecting
rope pulley.
Before mounting the handwinding wheel, the power to the drive must be
disconnected and the installation secured against inadvertent activation.
Remove the handwinding wheel before reconnection.
It must be ensured when persons are in the machine room that there is
adequate safety clearance to all revolving (marked in yellow) parts.
In the event of improper use, there is a risk of personal injury or to the life of
the user or third parties, or impairment on the subassembly or other assets
can arise. Malfunctions that can impair safety must be rectified immediately.
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OPERATING MANUAL DAF290 PRODUCT DESCRIPTION
ThyssenKrupp Aufzugswerke GmbH
2. Product Description
2.1 Description
1 Brake magnet 7 Housing
2 Brake release lever 8 Name plate
3 Forced ventilation 9 Traction sheave
4 Brake shoe 10 Disc on motor shaft
5 Terminal box 11 Rope fixing beam
6 Bearing bracket 12 Brake spring
Versions
The following versions can be supplied:
1. Groove profiles of the traction sheave
2. Machine base frame versions
3. Safety-relevant accessory parts
4. Additional encoder mounting
Special versions, see Appendix
5
4
11
10
8
3
6
1
7
9
2
12
Fig. 2.1
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This manual suits for next models
2
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