Thorn TROPHY User manual

TROPHY

EN Installation Instruction

The installation and commissioning of the luminarie as well as any modification to the

luminarire may only be performed by authorised personnel (qualified electrician).

National installation regulations must be observed. Caution! Make Sure that the luminaires

and power supply units are always disconnected from the mains supply during wiring and

installation work. Otherwise, the LED modules may be destroyed.

Hot plug-in is not permitted. Hot plug-in may result in damage to the luminaire and entail

loss of warranty claims!

The manufacturer is not liable for damages resulting from improper or faulty installation,

or operation or unauthorised modifications to the luminaire or control gear.

Any modification to this luminaire is forbidden.

The light source contained in this luminaire shall only be replaced by the manufacturer

or their service agent or a similarly qualified person.

Specifications are subject to change without notice! If you have questions, please

contact the manfacturer.

ZG Lighting Australia Pty Ltd.

www.thornlighting.com.au

ZG Lighting (NZ) Limited

www.thornlighting.com.nz 1/13

The luminaire with clear optic should be

positioned so that prolonged staring into

the luminaire at a distance <2m is not

expected.

Caution, risk of electric shock.

ZG Lighting Australia Pty Ltd.

www.thornlighting.com.au

ZG Lighting (NZ) Limited

www.thornlighting.com.nz 2/13

DIMENSIONS

TROPHY

SIZE (mm) NET WEIGHTSAP CODE

96652485

96652488

96652489

96652490

TROPHY 312L757 AS1

TROPHY 312L757 AS2

TROPHY 468L757 AS1

TROPHY 468L757 AS2

DESCRIPTION

L679xW724xH326

L799xW724xH326

17.6kg

22.4kg

GEAR BOX

SIZE (mm) NET WEIGHTSAP CODE DESCRIPTION

96652491

96652492

TROPHY GB IP66 312L105 240-415V CL1 DA

TROPHY GB IP66 468L105 240-415V CL1 DA

L500xW152xH77

5.1kg

5.6kg

ZG Lighting Australia Pty Ltd.

www.thornlighting.com.au

ZG Lighting (NZ) Limited

www.thornlighting.com.nz 3/13

SURFACE MOUNTING

TILT ADJUSTMENT

Support surface 250mm minimum

1 x M20 with extra large washer (not provided)

2 x M14 with extra large washer (not provided)

After adjusting the angle, please fix the screw

MINIMUM CLEARANCES

ZG Lighting Australia Pty Ltd.

www.thornlighting.com.au

ZG Lighting (NZ) Limited

www.thornlighting.com.nz 4/13

WINDAGE VALUES & TILT ANGLES

OVER AND UNDER-SLINGING

TROPHY 312L757

TROPHY 468L757

MODEL Scx0 Scx5 Scx10 Scx15 Scx20 Scx25 Scx30 Scx35 WEIGHT

TROPHY 312L757 0.091m² 0.105m² 0.126m² 0.147m² 0.169m² 0.190m² 0.209m² 0.228m² 17.6kg

TROPHY 468L757 0.091m² 0.117m² 0.150m² 0.184m² 0.219m² 0.252m² 0.283m² 0.313m² 22.4kg

Direction of Light Direction of Light

ZG Lighting Australia Pty Ltd.

www.thornlighting.com.au

ZG Lighting (NZ) Limited

www.thornlighting.com.nz 5/13

LIGHT DISTRIBUTION DIRECTION

Asymmetric light distribution.

Beam direction indicated by arrow.

60 asymmetric

AS1

AS2

35 asymmetric

ZG Lighting Australia Pty Ltd.

www.thornlighting.com.au

ZG Lighting (NZ) Limited

www.thornlighting.com.nz 6/13

AIMING AND TILTING LUMINAIRES

There are several ways that floodlights can be aimed. As best practice, floodlights should be installed

on the poles/cross-arms and with poles erected in their final installation positions before any aiming is

done.

Markers should be placed on the ground at specific reference points in accordance with the lighting

design. Aiming can be carried out either by using the built-in aiming sight or ordering a separate aiming

scope. If using the aiming scope, ensure that the scope is securely attached to the top of the floodlight

as depicted below.

Installation bracket and tilt angle bolts will need to be slightly loosened to allow the floodlight to be

manoeuvred for aiming, but remain tight enough to ensure the floodlight is securely held in place.

Once the floodlight is correctly aimed at the marker point on the ground, tighten all bracket bolts to

ensure floodlight is fixed in its final position.

To set the tilt angle of the floodlight, a inclinometer or spirit level can be placed flat across the level

surface of the centre heat sink. Adjust the tilt angle of the main arm in accordance with the requirements

in the lighting design. Tighten all bolts so that the floodlight tilt angle is fixed.

**Not provided by THORN

ZG Lighting Australia Pty Ltd.

www.thornlighting.com.au

ZG Lighting (NZ) Limited

www.thornlighting.com.nz 7/13

ELECTRICAL CONNECTIONS

Always ensure the cable diameters are followed in accordance with the wiring diagrams.

Alternate cable types will compromise ingress protection ratings and void warranty.

Open the junction box by unscrewing

the 4 x S3 captive screws.

ZG Lighting Australia Pty Ltd.

www.thornlighting.com.au

ZG Lighting (NZ) Limited

www.thornlighting.com.nz 8/13

CONNECTION TO FLOODLIGHT

Cable to Gear Box

(not provided)

Recommeded:

H07 RN-F 7G1.5mm

Length max.=200m

10- 16mm Cable

7x1.5mm 60245 IEC57

3 Modules

PE V3+ V3- V2+ V2- V1+ V1-

Length max : 200m

Cable to Gear Box

(not provided)

Recommeded:

H07 RN-F 5G1.5mm

Length max.=200m

10- 16mm Cable

5x1.5mm 60245 IEC57

2 Modules

PE V2+ V2- V1+ V1-

Length max : 200m

TROPHY 312L

TROPHY 468L

ZG Lighting Australia Pty Ltd.

www.thornlighting.com.au

ZG Lighting (NZ) Limited

www.thornlighting.com.nz 9/13

TROPHY GB IP66 312L / ELECTRICAL CONNECTION

8-9 mm

PINOUT

TROPHY GB Description

L AC INPUT

AC INPUT

PROTECTIVE EARTH

PE PE FOR LED MODULE

DA- DALI INPUT DA-

DALI INPUT DA+DA+

CABLE GLAND

ØMinTYPE ØMax

6.3 mmM20 11.3 mm

10 mmM25 16.3 mm

The wiring should be strictly followed by the marking label instruction,

otherwise the product could be damaged or the functions could be affected.

Each set of + or - are not potential identical, cross connection is prohibited.

INPUT

M25

OUTPUT

M25

Ventilation Valve

Floodlight

L N

PE PE NC DA+ DA- V3+ V3- V2+ V2- V1+ V1-NTC

Recommended :

H07RNF 3G1.5 mm²

Ø min = 1,0 mm²

Ø typ = 1,5 mm²

Ø max = 2,5 mm²

DALI

M20

V2-

V1+

V1-

OUTPUT CHANNEL 2- (BOT BRICK)

OUTPUT CHANNEL 1+ (TOP BRICK)

OUTPUT CHANNEL 1- (TOP BRICK)

OUTPUT CHANNEL 2+ (BOT BRICK)V2+

Recommended :

H07RNF 2G1.5 mm²

V2-

V1+

V1-

V2+

T20

SIGNALLING LED INDICATIONS ON THE GEAR BOX

PERIOD PULSES FAULT DESCRIPTION PRIORITY

The encoded

faults are

based on

pulses

emitted every

4 seconds

Maximum

Minimum

One or more CCR module enabled by config are not

communicating with logic board

Firmware version of one or more CCR module is not

compatible with logic board firmware version

One or more CCR’s output is short-circuited

Load failure on one or more CCR’s output

Thermal derating active (output current reduction)

ZG Lighting Australia Pty Ltd.

www.thornlighting.com.au

ZG Lighting (NZ) Limited

www.thornlighting.com.nz 10/13

TROPHY GB IP66 468L / ELECTRICAL CONNECTION

8-9 mm

PINOUT

TROPHY GB Description

L AC INPUT

AC INPUT

PROTECTIVE EARTH

PE PE FOR LED MODULE

DA+

CABLE GLAND

ØMinTYPE ØMax

6.3 mmM20 11.3 mm

10 mmM25 16.3 mm

The wiring should be strictly followed by the marking label instruction,

otherwise the product could be damaged or the functions could be affected.

Each set of + or - are not potential identical, cross connection is prohibited.

INPUT

M25

OUTPUT

M25

Ventilation Valve

Floodlight

L N

PE PE NC DA+ DA- V3+ V3- V2+ V2- V1+ V1-NTC

Recommended :

H07RNF 3G1.5 mm²

Ø min = 1,0 mm²

Ø typ = 1,5 mm²

Ø max = 2,5 mm²

V3-

V2+

V2-

V1+

OUTPUT CHANNEL 3- (BOT BRICK)

OUTPUT CHANNEL 2+ (MID BRICK)

OUTPUT CHANNEL 2- (MID BRICK)

OUTPUT CHANNEL 1+ (TOP BRICK)

OUTPUT CHANNEL 1- (TOP BRICK)V1-

OUTPUT CHANNEL 3+ (BOT BRICK)V3+

DA- DALI INPUT DA-

DALI INPUT DA+

DALI

M20

Recommended :

H07RNF 2G1.5 mm²

V3-

V2+

V2-

V1+

V1-

V3+

T20

SIGNALLING LED INDICATIONS ON THE GEAR BOX

PERIOD PULSES FAULT DESCRIPTION PRIORITY

The encoded

faults are

based on

pulses

emitted every

4 seconds

Maximum

Minimum

One or more CCR module enabled by config are not

communicating with logic board

Firmware version of one or more CCR module is not

compatible with logic board firmware version

One or more CCR’s output is short-circuited

Load failure on one or more CCR’s output

Thermal derating active (output current reduction)

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