Thermaltake W0158 User manual

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Power Express 650W PSU Power Express 650W PSU

Thermaltake Toughpower Power ExpressThermaltake Toughpower Power Express

Toughpower

Power Express 650W

www.thermaltake.com thermaltake@thermaltake.com

VGA Power

User's M anual > >

Thermaltake Power Express 650W Power Supply

Patent Design

M292102

170 X 140 mm170 X 140 mm

W0158_Power Express 650W_ _A07092101

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Power Express 650W PSU Power Express 650W PSU

Thermaltake Toughpower Power ExpressThermaltake Toughpower Power Express

Table of contents

1. Introduction ------------------------------------

2. Components Check -----------------------

3. Installation

3.2 Installation Steps ------------------------

4. Product

Specification

4.1 Output Specification ---------------------

5. ----------------------------

Trouble Shooting

4.3 Other Specification ---------------------

4.4 Protection --------------------------------

4.5 Environments -----------------------------

3.1 Installation Loop ------------------------

4.2 Power Express 650W -------------------

4.6 Hi-Pot:(Input/Output isolation) --------

4.7 EMI & Safety -----------------------------

170 X 140 mm170 X 140 mm

W0158_Power Express 650W_ _A07092101

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Power Express 650W PSU Power Express 650W PSU

Thermaltake Toughpower Power ExpressThermaltake Toughpower Power Express

We live up to the promise of Thermaltake logo in

our unending quest for excellence.

Shall you have any suggestion or comments,

please access our web site :

http://www.thermaltake.com

or e-mail to :

[email protected]

we appreciate your kindly feedback and you will receive

the prompt response from our customer service team.

Thank you for choosing a quality Thermaltake Toughpower

Power Express 650W PC Power Supply. We trust that you

will find it providing you with many years of service.

You can always find a Thermaltake Toughpower Power

Express 650W PC Power Supply that is suitable for all of

your modern PC power needs.

Please take the time in familiarize yourself with the power

supply, its connectors and the contents of this manual

before proceeding with the installation of the power unit.

You will need a Phillips crosshead screwdriver, perhaps

your PC case manual and most certainly your

motherboard manual.

1. Introduction

01 02

1.2.1 Do not pull the AC power cord when the power supply is in

use or else damage to components will result.

1.2.2 Do not store the Power Supply in a high humidity and high

temperature environment.

1.2.3 High voltages exist in the power supply. Do not open the

power supply case unless you are an authorized service

technician or electrician.

1.2.4 All warrantees and guarantees shall be voided should there

be a failure to comply with any of the warnings and cautions

covered in this manual.

1.1 Introduction 1.2 Warnings and Cautions

170 X 140 mm170 X 140 mm

W0158_Power Express 650W_ _A07092101

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Power Express 650W PSU Power Express 650W PSU

Thermaltake Toughpower Power ExpressThermaltake Toughpower Power Express

3 Installation

3.1 Installation Loop

03 04

One AC

Input power cord

2. Components Check

Power Express 650W

power supply unit

One 24-pin Adapter and

2-pin PS_on Connector

Slot Cover

6Wire Protector

4 mounting screws

3.2 Installation Steps

StepStepStep 1

Ground yourself to removeany static by brieflytouching your PC case

and then, disconnectthe power cordfrom your main power supply.

StepStepStep 2

Follow your computercase manual anddisassemble the case.

StepStepStep 3

Remove two frontdrive bay andinsert the Power Express 650W

into the drivebay.

<Note> Please be sureto bolt on all4 screws to securethe power supply inthe

chassis. (Some chassis hastool-free installation for 5.25"devices, so you don't

need 4 screws toinstall Power Express 650Wfor those chassis.)

Power

Socket

Main Power Supply

Dual Graphic Cards

AC Powercord

Two 6-pin PCI-E

connectors

2Two 8-pin PCI-E

connectors

User manual

Power Express 650W

170 X 140 mm170 X 140 mm

W0158_Power Express 650W_ _A07092101

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Power Express 650W PSU Power Express 650W PSU

Thermaltake Toughpower Power ExpressThermaltake Toughpower Power Express

StepStepStep 4

Connect Power Express650W to themain power supply unit by the24-

pin adapter and2-pin PS_on connector.

a. Connect the 24-pinadapter to the motherboard24-pin socket.

b. Connect the24-pin connector to the main power supply and the

2-pin PS_on connector to Power Express 650W.

b. Slightly pushthe AC power cord (white connector side) through the

slot until thewhite connector is completely inside the case.

c. Put thewire protector and slot cover on the cable and assemble

them by pushingthe wire protector into the slot cover.

<Note> Be sure thewire protector and slotcover are inside thechassis after

the assembling.

StepStepStep 5

Connect the ACpower cord through thePCI-slot.

a. Remove oneof the expansion slot cover.

d. Screw theslot cover on the case.

05 06

170 X 140 mm170 X 140 mm

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Power Express 650W PSU Power Express 650W PSU

Thermaltake Toughpower Power ExpressThermaltake Toughpower Power Express

4.1 Connecors

4. Connectors & Cables

07 08

StepStepStep 6

Connect the 6pin or8pinPCI-E connector to yourgraphic cards.

StepStepStep 7

Turn on thePower Express 650W. It willnot activate untilthe main

power supply isturned on.

<Note> On the faceplate of the PowerExpress 650W, thereare 3 LED displays

showing the status ofthe Power on, +12V1,and +12V2 respectively.

Voltage

+3.3 V

COM

+5 V

COM

+5 V

COM

PWR_ON

+5 Vsb

+12 V1

+3.3 V

Voltage

+3.3 V

-12 V

COM

PS_ON#

COM

N/C

+5 V

COM

Color

Orange

Black

Red

Black

Red

Black

Purple

Yellow

Orange

Color

Orange

Blue

Black

Green

Black

N/C

Red

Black

Gray

24-pin adapter and Ps_on Control Connector (2 pin)

Connector:

Molex 39-01-2040 or

equivalent

Color Signal Pin

Black COM 1

Green PS_ON

PCI-E Connector (8 pin)

Color Signal Pin

Yellow

Black

+12V

Black

COM

170 X 140 mm170 X 140 mm

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Power Express 650W PSU Power Express 650W PSU

Thermaltake Toughpower Power ExpressThermaltake Toughpower Power Express 1009

PCI-E connector (6 pin)

Color Signal Pin

Yellow +12V 1

Yellow 2

Yellow 3

Black COM 4

Black COM 5

Black COM 6

+12V

8 pin PCI-Eto 6 pin PCI-E converter Enable 8pin PCI-E connector

connect to the graphiccard that only has6pin PCI-E socket.

- Support NVIDIA SLI & other multi-GPU technologies.

- TWO 6-pin & TWO 8-pin PCI-Express connectors support up to

four graphic card setup.

- Excellent and stable output

maximize the performance of

the graphic card(s).

- Share the load and increase

the life of the main power

supply.

- Money Saver: save your money

for not purchasing a new high-

end power supply.

- Three LED display: red LED for

power, two green LED for 12V1

and 12V2.

- Great reliability: MTBF >

100,000 hours.

- Protections: Short-Circuit ,

Over Voltage Protection, and

Over Current protections.

- Safety / EMI Approvals: UL,

CUL, TUV, CB, FCC, and CE

certified.

Color

16ms

100~240VAC

(Range:90VAC~264VAC)

INPUT

Input Voltage

Input

Frequency

Range

Input Current

Hold-Up Time

Net Weight

PFC (Power

Factor

Correction)

Maximum Power

SPECIFICATION

18.5cm(L)x14.8cm(W)x8.4cm(H)

Unit Size

DIMENSIONS

Over Current

Protection

Cooling System

Switches

9A Max.

INPUT

DIMENSIONS

P/N W0158

1.32 kg

Dual 8 cm Fan:

SPEED:3100 RPM(+/-10%)

DIMENSION:80 x 80 x 25 mm

AIR FLOW: 39.6 CFM

TEMP. AUTO CONTROL

+12V1 35A~45A

+12V2 35A~45A

ATX Logic on-offadditional

power rocker switch

47 ~ 63 Hz

Features:

4.2 Power Express 650W Specification

Less than 30db in average

650 Watts

(Peak Load: 750Watts)

High-tech Black

Active PFC

Noise

Efficiency 80% at full load

8-pin to 6-pin PCI-EConverter

170 X 140 mm170 X 140 mm

W0158_Power Express 650W_ _A07092101

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Power Express 650W PSU Power Express 650W PSU

Thermaltake Toughpower Power ExpressThermaltake Toughpower Power Express

Technology Features

1211

Connectors

24-pin adapter: to

connect main PSU &

MB & Power Express

6-pin and 8-pin PCI-E

connectors: Support

multi-GPU technology

2-pin PS_on connector:

Receive Signal from

Main PSU for synchronal

Power ON/OFF.

Elegant

Appearance

3 LEDs indicate

power on, +12V1,

and +12V2

AC power cord:

connect through

the PCI-Slot.

OUTPUT

Voltage

Max. Load

Min. Load

Total

Output Power 650W

+12V1

30A

0.1A

+12V2

30A

0.1A

4.4 Protection:

If the power supply protection (OCP, OVP, or Short Protection) latches

off all main outputs, reset the PSU by cycling remote on/off control or

AC power.

4.4.1 Over CurrentProtection

+12V1 : 35A~45A

+12V2 : 35A~45A

4.4.2 Over Voltage Protection

+12.0V output 14.2+- 1.00V

4.4.3 Short Protection

All output to GND.

4.5 Environment:

4.5.1 Operating Temp. 0 C to +50 C

4.5.2 Storage Temp. -20 C to +60 C

4.5.3 Operating Humidity C

4.5.4 Storage Humidity 5% to 95%, C

4.5.5 Operating Altitude 0 to 10,000 feet

4.5.6 Storage Altitude 0 to 50,000 feet

10% to 90%, non-condensing at 40

non-condensing at 50

4.3 Other Specification

4.3.1 Inrush Current:

60A max at 25 cold start

4.3.2 Power Efficiency:

80% (min.) at full load,115Vac and 230Vac input.

4.3.3 Hold-Up Time:

16ms (minimum) at 80% of full load, at 230AC input.

4.3.4 Rise Time:

100ms max at full load.

4.3.5 MTBF at25 C(demonstrated)

100KHrs minimum

170 X 140 mm170 X 140 mm

W0158_Power Express 650W_ _A07092101

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Power Express 650W PSU Power Express 650W PSU

Thermaltake Toughpower Power ExpressThermaltake Toughpower Power Express 1413

4.7 EMI & Safety

4.7.1 Conducted EMI

1. Meet FCC: Class B

2. Meet CISPR 22: Class B

4.7.2 Safety Standards

1. Meet UL/CUL

2. Meet TUV

3. Meet CB

4. Meet CE

4.6 Hi-Pot: (Input/Output isolation)

4.6.1 Primary to Secondary

4.6.2 Insulation Resistance

Primary to earth ground 500Vdc, 50M ohms Min.

Primary to secondary 1800Vac for 3 secs

Note: The power supply needs to be coupled with PC system

for operation.

Condition 1: No DC output. The fan or fans are motionless

Check:

1-1 Is the AC inlet plug firmly plugged intothe PSU inlet

socket?

1-2 Is the wall socket, extension power cord, power strip

or surgeprotector in use, fully functional and wall power

switch turned 'ON'?

1-3 Is the Main Board socket (20+4pin) plug fully and firmly

inserted?

Condition 2: The fan or fans began rotating and then stopped.

The system hangs without proceeding any further.

Check:

2-1

2-2 If a plug has been inadvertently connected in an off-set or

reversed position,unplug the AC power source, reconnect

the offendingconnectors and then wait for 30 seconds

before replugin the AC power source and try again.

Note:

If the power supply is still unable to power up after

following the above instruction, please send the unit back to

your dealer or retailer for after sales service.

Are the connectors firmly andcorrectly plugged into 4-pin

PS_on control connector or graphic cards?

170 X 140 mm170 X 140 mm

W0158_Power Express 650W_ _A07092101

>> >>>> >>

Power Express 650W PSU Power Express 650W PSU

Thermaltake Toughpower Power ExpressThermaltake Toughpower Power Express

Should you have any questions regarding the

aforementioned steps, please contact Thermaltake

directly. Failure to follow the proper procedures may

cause severe bodily harm or PC component damage.

For Support or General Inquiries, please contact us at:

Thermaltake Technology USA

Toll Free: (800)988-1088

Email: [email protected]

Thermaltake Europe B.V.

Tel:+31-10-409-0150

Email: [email protected]

Thermaltake Beijing Co.Ltd.

Tel:+86-10-82883159/3189 ext.16

Email: [email protected]

Thermaltake Australia and New Zealand Pty Ltd

Tel:+613-9763-1622

Email: [email protected]

Thermaltake Japan Inc.

Email: [email protected]

5. Trouble Shooting

170 X 140 mm170 X 140 mm

W0158_Power Express 650W_ _A07092101

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