2. MAINTENANCEINFORMATION
Periodical MaintenanceSchedule
MONTHS 1 3 6 12
Kms INITIAL200 EVERY1000 EVERY2000 EVERY4000
INTERVAL
ITEM
MILES INITIAL120 EVERY600 EVERY1200 EVERY2400
MufflerBoltsand ExhaustPipeNuts
T T T T
ValveClearance I - I I
AirCleaner - C C R
AirCleanerVentTube I I I
EngineIdleRPM I I I I
- - I I
SparkPlus ReplaceEvery6000KM(4000MILES)
EngineOil R - R R
Oil Filter R - R R
R - R R
FrontDifferentialSetOil ReplaceEvery6000KMorEvery6Months
R - R R
FinalGearOil ReplaceEvery6000KMorEvery6Months
C.V.TBelt - - I I
- I I I
FuelTube ReplaceEvery4Years
ThrottleCablePlay I I I I
Brakes I I I I
- - I I
Brake Hose ReplaceEvery4Years
- I I I
Brake Fluid ReplaceEvery2Years
Tires - I I I
Suspensions - - I I
Steering System I I I I
ChassisBoltsandNuts T T T T
General Lubrications - L L L
Greasenipple - - L L
Code:C ~Cleaning (replacedifnecessary)I~Inspection,cleaning,andadjustment
L~LubricationR ~ReplacementT~Tighten
HaveyourATVchecked, adjusted,and recordedmaintenancedataperiodicallybyyourTGB
AuthorizedDealertomaintaintheATVat the optimumcondition.
The abovemaintenancescheduleisestablishedbytakingthe monthly1000 kilometersasa
referencewhichevercomesfirst.
Remarks:
1. Clean orreplacetheaircleanerelement moreoftenwhenthe ATVisoperatedon dusty
roadsorintheHeavily-pollutedenvironment.
2.Maintenanceshouldbeperformed moreoftenif theATVis frequentlyoperatedinhigh
speedandaftertheATVhasaccumulated ahighermileage.
3.Preventivemaintenance
a.Ignition system Performmaintenanceandcheckwhencontinuousabnormalignition,
misfire,after-burn,overheating occur.
b.Carbondepositremoval Removecarbondepositsincylinderhead,pistonheads,
exhaustsystemwhenpowerisobviouslylowerthan normal.
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