TGB X-MOTION 250 User manual

DEAR USERS :

WE WOULD LIKE TO INFORM YOU THAT UNDER OUR STRICT QUALITY CONTROL

SYSTEM FOR THE PRODUCTION OF OUR SCOOTERS, WE OFFER A COMPLETE

GUARANTEE AS INDICATED IN THE GUARANTEE BOOKLET ISSUED BY OUR TGB

DEALER. OUR SCOOTER MUST UNDERGO ALL PERIODIC MAINTENANCE AND

SERVICES BESIDES, ORIGINAL SPARE PARTS MUST BE USED. IN CASE OF DEFECTS IN

STRUCTURE OR PART MATERIALS PRODUCED, ASSISTANCE IS OFFERED AT FREE OF

CHARGE UNDER VALID WARRANTY. THE ABOVE-MENTIONED GUARANTEE IS NOT

VALID UNDER THE FOLLOWING CONDITIONS:

 THE DESIGNATED LUBRICATING OIL IS NOT USED.

 MAINTENANCE OR REPAIR IS NOT CARRIED OUT IN THE APPROPRIATE MANNER.

 UNGUARANTEED PARTS ARE UTILIZED AND MODIFICATIONS TO THE ORIGINAL

DESIGN ARE CARRIED OUT.

 INSTRUCTIONS IN THE OWNER‘S MANUAL ARE NOT PROPERLY FOLLOWED.

 PARTS SUBJECT TO NORMAL WEAR SUCH AS THE SEAT, SPARK PLUGS, ELECTRIC

BULBS AND CABLES.... ETC.,ARE NOT COVERED BY GUARANTEE.

THIS MANUAL IS A GUIDE FOR THE OPERATION INSPECTION AND BASIC MAINTENANCE

OF THIS SCOOTER. IF YOU HAVE ANY FURTHER QUERIES PLEASE CONTACT THE TGB

DEALER, WHO WILL BE READY TO HELP YOU OUT AT ALL TIMES.

WARNING:

PLEASE USE SAE 10W-40 API SH/CE OR SG/CC GRADE LUBRICANT OIL TO REFILL

THE ENGINE, OTHERWISE, THE ABOVE MENTIONED GUARANTEE IS NOT VALID.

1. CONTENTS

1. Contents ....................................................................................................................... 1

2. Control Location ........................................................................................................... 3

3. Before Riding ............................................................................................................... 4

4. Safe Riding .................................................................................................................... 4

5. Driving ........................................................................................................................... 5

6. Use Genuine Spare Parts ............................................................................................. 5

7. Use of Each Component ............................................................................................... 6

Gauges

.................................................................................................................…......... 6

Operation

of

Ignition

Switch

.......................................................................................…...…..8

Use

of

Buttons

...........................................................................................................….... 9

Saddle

Lock

....................................................................................................................….. 12

Storage

Box

....................................................................................................................….. 12

Pillion

Step

.....................................................................................................................…... 12

Fuel

Tank

Cap

.............................................................................................................…. 13

Frame Number

............................................................................................................….. 13

Brake

.........................................................................................................................….…14

8. Important Points and Cautions for Starting Engine .................................................… 15

9. The Best Way to Drive off ........................................................................................ 16

The

Control

of

Throttle

Valve

Handle

............................................................................… 16

Parking

Method

...........................................................................................................… 16

10. Inspection and Maintenance before Riding .............................................................… 17

Routine

Inspection

.......................................................................................................… 17

Engine

Oil

Inspection

and

Change

.................................................................................… 17

Fuel

Inspection

..........................................................................................................…. 18

Transmission

Oil

Inspection

and

Change

........................................................................… 18

Inspection

and

Adjustment

of

Brake

Free

Play

................................................................... 19

Disc

Brake

Inspection

..................................................................................................... 19

Throttle

Valve

Handle

Clearance

Adjustment

..................................................................... 20

Inspection

and

Maintenance

of

Battery

.............................................................................. 21

Tire

Inspection

............................................................................................................... 22

Steering

Handle

Front

Shock

Absorbers

Inspection

............................................................. 22

Rear

Cushion

Hardness

Setting

....................................................................................... 23

Checking

and

Changing

Fuses

......................................................................................... 23

Checking

the

Turn

Signal

Lights

and

Horn

......................................................................... 23

1

1. CONTENTS

Checking

the

Front

and

Rear

Lights

.................................................................................. 24

Checking

the

Brake

Light

................................................................................................. 24

Checking

for

Fuel

Leakage

.............................................................................................. 24

Checking

the

Lubrication

of

Body’s

Various

Mechanisms

..................................................... 24

Checking

the

Spark

Plug

................................................................................................. 24

Cooling

system

inspection

............................................................................................... 25

Replenishment

of

coolant

................................................................................................ 25

A

reference

table

for

anti-freeze

concentration

percentages

under

different

temperatures

........ 26

Crankcase

Blow-By

Ventilation

......................................................................................... 26

Checking

the

Air

Cleaner

................................................................................................. 27

Checking

The

Left

Crankcase

Cover

Air

Cleaner

................................................................ 27

11. When there is an Abnormal Condition or a Trouble .................................................... 28

Diagnosis

when

Engine

does

not

Start

.............................................................................. 28

12. C.D.I. Electrical Ignition System .................................................................................. 28

13. Suggestions on Engine Fuel ....................................................................................... 28

14. Transmission Oil ......................................................................................................... 28

15. Cautions for Riding Scooter ........................................................................................ 29

16. Periodical Maintenance Schedule ............................................................................... 30

17. Specification ................................................................................................................ 31

2

2. CONTROL LOCATION

Hazard

/

Light

/

Starter

switch

Turn

signal light

Storage box

Pass

/

High

&

Low

beam

/

Turn

signal

/

Horn

switch

Fuses.

Fuel

tank

cap

Seat

lock.

Head

light

Tail

light/

Turn

signal light

Front

brake

lever

Side

stand

Main

stand

Rear brake

lever

Coolant

filler

cap

Ignition

switch

Muffler

3

3. BEFORE RIDING

This

manual

describes

the

correct

usage

of

this

scooter

including

safety

riding,

simple

inspection

methods

and

so

on.

For

a

more

comfortable

and

safety

riding,

please

read

this

manual

carefully.

For

your

benefit,

please

ask

your

dealer

the

operating

manual

and

carefully

read

the

following:



Correct

use

of

the

scooter.



Pre-delivery

inspection

and

maintenance.

Thank

you

very

much

for

your

patronage

In

order

to

maximize

your

scooter’s

performance,

a

periodical

inspection

and

maintenance

should

be

completely

carried

out.

We

recommend

that

after

riding

your

new

scooter

for

the

first

300

kilometers,

you

should

take

your

scooter

to

the

original

dealer

for

an

initial

inspection,

and

to

have

your

scooter

inspected

periodically

every

1000

kilometers

thereafter.



In

case

the

scooter’s

specifications

and

construction

are

modified

and

different

from

the

photos

and

diagrams

on

the

owner’s

manual

/

catalogues,

the

specifications

and

construction

of

the

actual

scooter

shall

prevail.

4. SAFE RIDING

It

is

very

important

to

be

relax

and

clothe

properly

when

driving,

observe

traffic

regulations,

do

not

rush,

always

drive

carefully

and

relaxed.

Usually,

most

people

would

ride

their

newly

bought

scooter

very

carefully,

but

after

they

became

familiar

with

their

scooters,

they

tended

to

become

reckless

which

may

result

in

an

accident.

To

remind

you:



Please

wear

a

safety

helmet,

and

properly

tighten

the

chin

belt

when

riding

a

scooter.



Clothes

with

open

or

loose

cuffs

may

be

blown

by

wind

and

cause

the

cuffs

to

get

caught

on

the

steering

handle

and

thus

affects

riding

safety.



So,

put

on

clothes

with

tight

sleeves.



Hold

the

steering

handle

by

both

hands

when

riding.

Never

ride

with

only

one

hand.



Observe

the

speed

limit.



Wear

suitable

low-heel

shoes.



Perform

periodical

maintenance

and

inspection

in

accordance

with

the

schedule.

WARNING!!



To

avoid

getting

burned

by

exhaust

pipe

when

taking

a

passenger.

Make

sure

your

passenger

has

put

his/her

feet

on

the

pedals.



After

running,

the

exhaust

pipe

is

very

hot,

be

careful

not

to

get

burned

when

conducting

an

inspection

or

maintenance.



After

running,

the

exhaust

pipe

is

very

hot,

select

a

suitable

location

to

park

your

scooter

to

avoid

others

getting

burned

by

the

exhaust

pipe.

CAUTION:

Modified

scooter

will

affect

its

structure

or

performance,

and

cause

poor

engine

operation

or

exhaust

noise,

which

will

result

in

shortening

the

scooter’s

service

life.

Besides,

modification

is

illegal

and

does

not

conform

to

the

original

design

and

specifications.

A

modified

scooter

will

not

be

covered

by

warranty,

therefore,

do

not

modify

your

scooter

at

will.

4

5. DRIVING

Keep

the

of

your

body

such

as

arms,

palms,

lumbar,

and

toes

relax

and

ride

with

the

most

comfortable

posture

in

order

to

be

able

to

react

quickly

whenever

it

is

necessary.



Rider’s

posture

will

greatly

affect

riding

safety.

Always

keep

your

body’s

gravity

in

the

center

of

the

saddle,

if

your

body’s

gravity

is

on

the

rear

part

of

saddle,

the

front

wheel

load

will

be

reduced,

and

this

will

cause

the

steering

handle

shaking.

It

is

dangerous

to

ride

a

scooter

with

an

unstable

handle.



It

will

be

much

easier

to

make

a

turn

if

rider

inclines

his

body

inward

when

turning.

On

the

other

hand,

the

rider

will

feel

unstable

if

his

body

and

the

scooter

do

not

incline.



The

scooter

is

hard

to

control

on

a

bumpy,

unleveled,

unpaved

road,

try

to

know

the

road

conditions

in

advance,

slow

down

and

use

your

shoulder’s

force

to

control

the

handle.



Suggestion:

Do

not

load

objects

on

the

front

pedals

unnecessarily,

to

avoid

affecting

the

riding

safety

and

the

operation

of

steering

handle.

CAUTION:

The

rider’s

feeling

on

the

handle

is

slightly

different

with

a

load

or

without

a

load.

Overload

may

cause

the

handle

to

swing

and

affects

the

riding

safety.

Therefore,

do

not

overload

your

scooter.

CAUTION:



Do

not

place

flammable

materials

such

as

rags

between

the

body

side

cover

and

engine

to

avoid

components

damaging

by

fire.



Do

not

load

objects

on

areas

not

specified

for

loading

to

avoid

damage.

SUGGESTION

To

maximize

the

scooter’s

performance

and

prolong

its

service

life:

The

first

month

or

first

1000km

is

the

wear-

in

period

for

the

engine

and

components.

Avoid

rapid

acceleration,

and

keep

the

speed

smoothly.

6. USE GENUINE SPARE PARTS

In

order

to

maintain

the

scooter’s

best

performance,

each

part’s

quality,

material,

and

machined

precision

must

conform

with

the

design

requirements.

“

Genuine

Spare

Parts”

were

made

from

the

same

high

quality

materials

used

for

the

original

scooter.

No

parts

would

be

sold

to

the

market

until

they

could

meet

the

designed

specifications

through

sophisticated

engineering

and

stringent

quality

control.

Therefore,

it

is

necessary

to

purchase

“

Genuine

Spare

Parts”

from

“

Authorized

Dealers

or

Franchised

Dealers”

when

replacing

spare

parts.

If

you

buy

cheap,

or

fake

substitute

parts

from

the

market,

no

guarantee

can

be

provided

either

for

the

quality

or

durability.

Also,

it

may

result

in

unexpected

troubles

and

lower

the

scooter’s

performance.



Always

use

TGB

Genuine

Spare

Parts

to

keep

your

scooters

pure

blood

and

to

ensure

its

long

service life.

5

7. USE OF EACH COMPONENT

(The

following

is

TGB

4

stroke

liquid

cooling

scooter’s

basic

operation,

and

they

could

vary

from

different

individual

models.

Please

consult

the

end

of

this

manual.)

Turn Signal Indicator

Tachometer

Total Kilometer

EFI Indicator

(250cc only)

Trip Kilometer

Speedometer Battery Charge

Alarm

Time Engine Coolant

Temperature

Fuel Indicator High Beam Indicator

Menu Button Select Button

CAUTION

:



Before

battery

installation,

please

do

not

use

the

kick

starter

to

start

the

engine,

in

prevention



Not

to

have

trouble

on

electrical

meter

working,

or

damage

the

electrical

meter.



Do

not

wipe

plastic

components,

e.g.

instrument

panel,

headlight,

with

organic

solvents

such



As

gasoline…etc.

to

avoid

damaging

these

components.



THE

BUTTON OPERATIONS

■ Digital Clock：

1. Display shows Hour：Minute.

2. Press Select Button 0.5~3sec., convert display Hour：Minute into Month：Day.

3. Display shows Month：Day＞6 sec., it will back to Hour：Minute automatically.

■ Time Setting：

1. Press Select Button＞3sec., convert display into time setting.

2. Setting Step：Month→Day→Hour→Minute, flashing by step.

3. Press Menu Button to adjust date and time.

4. Terminate operation＞3sec., display will back to show Hour：Minute automatically.

■ Reset Trip Odometer：

1. Press Menu Button＞3sec. to reset trip odometer.

2. Only trip odometer can be reset. Odometer data was stored and can’t be reset.

■ Convert km/h←→mph：

1. Press both Menu Button & Select Button＞6sec., km/h & mph converted.

2. When km/h & mph converted, unit of odometer and trip odometer converted (km←→mile)

at the same time automatically.

※ All operations above are under main switch at ON position.

6

7. USE OF EACH COMPONENT



High

Beam

Indicator(

blue)

：

This

indicator

comes

on

with

high

beam

headlight

is

turned

on.



Turn

Signal

Indicator(green)

：

The

left

or

right

Indicator

will

be

flashing

according

to

the

operated

directions

of

turn

signal

light

switch

when

it

is

turned

on.



Fuel

Gauge

：

The

fuel

gauge

doesn’t

come

on

when

the

main

switch

is

at

“OFF”

position.

When

key

switch

is

turned

to

“ON”,

and

the

“pointer”

indicates

above

“E”

position,

it

shows

how

much

fuel

in

the

tank,

and

also

the

fuel

indicator

light

keeps

coming

on.

When

the

“pointer”

is

below

“E”

position,

the fuel

indicator

flashes,

and

the

fuel

warning

indicator(orange)

will

come

on.

It

means

there

is

only approximately

1.2

liter

of

fuel

left

in

the

tank.

Refuel

octane

92/95/98

unleaded

gasoline

immediately.



Odometer

：

This

odometer

shows

the

total

kilometers

this

scooter

has

been

driven.

Total

kilometer

:

This

shows

the

total

kilometers

of

this

scooter.

It

shows

six

digits;

5

in

kilometers

and

1

in

hundred

meter.

(The

total

kilometer

will

return

to

zero

if

it

runs

over

100,000

kilometers.)

Trip

kilometer

:

The

rider

can

measure

the

trip

kilometers.

It

shows

four

digits;

3

in

kilometers

and

1

in

hundred

meter.

(The

trip

kilometer

will

return

to

zero

if

its

measurement

is

over

1,000

kilometers.)

 Engine Coolant Temperature(red)：

To

indicate

engine

coolant

temperature.

When

the

main

switch

turns

to

“ON”,

the

water

temperature

warning light will illuminate at once, then stop. If

the

warning light

still

“ON”.

Please

check

the

coolant

level of

spare

coolant

tank

and

check

cooling

fan

for

proper

operation.

CAUTION:

The

indicator

will

stay

above

(H)

position

when

engine

is

run

under

high

temperature

for

a

long

period of

time.

In

this

case,

the

only

way

to

cool

the

engine

is

to

stop

the

engine.

7

7. USE OF EACH COMPONENT

OPERATION

OF

IGNITION

SWITCH

IGNITION

SWITCH

KEY

"Start"

position



Engine

can

be

started

in

this

position.



Ignition

switch

key

can

not

be

removed.

"Stop"

position



Engine

is

shut

off

and

can

not

be

started

in

this

position

.



Ignition

switch

key

can

be

removed.

"Steering

handle

lock"

position



Turn

the

steering

handle

to

left

and

press

ignition

switch

key

down

and

then

lightly

turn

it

to

left

to

the

“LOCK”

position.



The

steering

handle

is

locked

in

this

position.



Ignition

switch

key

can

be

removed.



When

unlocking,

simply

turn

the

key

from

“LOCK”

to

“OFF.”

"OPEN"

position

(fuel

tank

cap

open)

：



How

to

open

：

Insert

your

key

into

the

ignition

switch,

and

turn

it

to

the

left.



How

to

lock

：

Push

the

fuel

tank

cap

and

it

locks

automatically.

CAUTION:



Never

operate

the

ignition

switch

key

when

the

scooter

is

running.

To

turn

the

ignition

switch

to

“OFF”

and

“LOCK,”

will

shut

off

the

electrical

system

and

that

may

result

in

a

dangerous

accident.

Therefore,

the

ignition

switch

can

only

be

turned

off

after

the

scooter

has

been

completely

stopped.



Always

remove

the

key

and

be

sure

to

take

the

key

away

with

you

after

locking

the

steering

handle

before

leaving

your

scooter.



If

ignition

switch

remains

in

the

“ON”

position

for

a

prolonged

period

after

the

engine

has

been

stopped,

the

battery’s

capacity

will

be

reduced

and

this

may

affect

the

engine’s

start

ability.

8

7. USE OF EACH COMPONENT

USE

OF

BUTTONS

Passing

switch

High/Low

Beam

Switch

Turn

Signal

Switch

Hazard

Switch

Light

Switches

Electrical

Starter

Button

Horn

Switch



Light

Switches

When

the

switch

is

turned

to

this

position

as

the

engine

is

being

started,

headlight,

rear

light,

instrument

panel

light,

and

position

light

will

come

on.

Note:

Position

Light

Function:

This

light

can

indicate

the

scooter

position

when

the

scooter

is

running

in

dim,

rainy,

or

foggy

weather.

When

the

switch

is

turned

to

this

position

as

the

engine

is

being

started,

rear

light,

instrument

panel

light,

and

position

light

will

come

on.

When

the

switch

is

turned

to

this

position,

all

lights

will

go

off.

.

9

TGB X-MOTION 250 User manual

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