Texas Instruments MLTLDO2EVM-037 User manual

SBVU065–May 2020

MLTLDO2EVM-037 Evaluation Module

User's Guide

SBVU065–May 2020

MLTLDO2EVM-037 Evaluation Module

This user’s guide describes the operational use of the MLTLDO2EVM-037 evaluation module (EVM) as a

reference design for engineering demonstration and evaluation of linear regulators. The EVM is

specifically designed for linear regulators which are packaged in the DDA, DCY, 3-pin KVU and 5-pin KVU

packages. Included in this user’s guide are setup and operating instructions, thermal and layout

guidelines, a printed circuit board (PCB) layout, a schematic diagram, and a bill of materials (BOM).

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Contents

1 General Texas Instruments High Voltage Evaluation (TI HV EVM) User Safety Guidelines ...................... 3

2 Introduction ................................................................................................................... 4

3 PCB Layout ................................................................................................................. 13

4 Schematic ................................................................................................................... 16

5 Bill of Materials ............................................................................................................. 20

List of Figures

1 Assembly Layer ............................................................................................................ 13

2 Top Layer Routing ......................................................................................................... 13

3 First Middle Layer .......................................................................................................... 14

4 Second Middle Layer ...................................................................................................... 14

5 Bottom Layer Routing ..................................................................................................... 15

6 Generic DCY Package Schematic....................................................................................... 16

7 Generic DDA Package Schematic....................................................................................... 17

8 Generic 3-pin KVU Package Schematic ................................................................................ 18

9 Generic 5-pin KVU Package Schematic ................................................................................ 19

List of Tables

1 MLTLDO2EVM-037 BOM ................................................................................................ 20

Trademarks

All trademarks are the property of their respective owners.

WARNING

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General Texas Instruments High Voltage Evaluation (TI HV EVM) User Safety Guidelines

SBVU065–May 2020

MLTLDO2EVM-037 Evaluation Module

1 General Texas Instruments High Voltage Evaluation (TI HV EVM) User Safety Guidelines

Always follow TI’s setup and application instructions, including use of all interface components within their

recommended electrical rated voltage and power limits. Always use electrical safety precautions to help

ensure your personal safety and those working around you. Contact TI's Product Information Center

http://support/ti./com for further information.

Save all warnings and instructions for future reference.

WARNING

Failure to follow warnings and instructions may result in personal injury,

property damage or death due to electrical shock and burn hazards.

The term TI HV EVM refers to an electronic device typically provided as an open framed, unenclosed

printed circuit board assembly. It is intended strictly for use in development laboratory environments,

solely for qualified professional users having training, expertise and knowledge of electrical safety risks in

development and application of high voltage electrical circuits. Any other use and/or application are strictly

prohibited by Texas Instruments. If you are not suitable qualified, you should immediately stop from further

use of the HV EVM.

1. Work Area Safety

a. Keep work area clean and orderly.

b. Qualified observer(s) must be present anytime circuits are energized.

c. Effective barriers and signage must be present in the area where the TI HV EVM and its interface

electronics are energized, indicating operation of accessible high voltages may be present, for the

purpose of protecting inadvertent access.

d. All interface circuits, power supplies, evaluation modules, instruments, meters, scopes and other

related apparatus used in a development environment exceeding 50Vrms/75VDC must be

electrically located within a protected Emergency Power Off EPO protected power strip.

e. Use stable and nonconductive work surface.

f. Use adequately insulated clamps and wires to attach measurement probes and instruments. No

freehand testing whenever possible.

2. Electrical Safety

As a precautionary measure, it is always a good engineering practice to assume that the entire EVM

may have fully accessible and active high voltages.

a. De-energize the TI HV EVM and all its inputs, outputs and electrical loads before performing any

electrical or other diagnostic measurements. Revalidate that TI HV EVM power has been safely

de-energized.

b. With the EVM confirmed de-energized, proceed with required electrical circuit configurations,

wiring, measurement equipment connection, and other application needs, while still assuming the

EVM circuit and measuring instruments are electrically live.

c. After EVM readiness is complete, energize the EVM as intended.

WARNING

While the EVM is energized, never touch the EVM or its electrical

circuits, as they could be at high voltages capable of causing electrical

shock hazard.

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3. Personal Safety

a. Wear personal protective equipment (for example, latex gloves or safety glasses with side shields)

or protect EVM in an adequate lucent plastic box with interlocks to protect from accidental touch.

Limitation for safe use:

EVMs are not to be used as all or part of a production unit.

2 Introduction

TI's MLTLDO2EVM-037 helps design engineers evaluate the operation and performance of linear

regulators for possible use in their own circuit application. The MLTLDO2EVM-037 EVM offers four linear

regulator designs, each one electrically isolated from the other through tab routing in the PCB fabrication

step. The boards can be quickly separated through the breakaway tabs if desired. Combined, the boards

can mount many linear regulators which come in the DDA, DCY, 3-pin KVU and 5-pin KVU packages. The

boards that carry the DDA, DCY and 3-pin KVU packages have been designed to withstand up to 100 Vdc

of voltage across its input and output terminals. The board carrying the 5-pin KVU package has been

designed to withstand up to 50 Vdc of voltage across its input and output terminals. All four boards have

been designed to withstand 5 Adc of current draw. This allows the EVM to be used for numerous linear

regulator designs in TI's portfolio, as well as future designs that may operate into high voltage or high

current. Each board is designed to populate multiple input and output capacitors, allowing the user to

customize the EVM for their specific needs. User-selectable grounding is available on each board,

allowing the user to evaluate the linear regulator in a floating application. Thermal vias have been placed

near each linear regulator to aid in thermal spreading of the heat generated by the device. The EVM

comes with four bumpons to lift the EVM off of the test surface, and mounting holes are provided for

standoffs or mounting to an external chassis. Additional features provided for each design are covered in

this User's Guide.

2.1 Before You Begin

The following warnings and cautions are noted for the safety of anyone using or working close to the

MLTLDO2EVM-037. Observe all safety precautions.

WARNING

Danger: HIGH VOLTAGE! This evaluation board is intended for

professional use only. This board has exposed high voltages. Do

not operate this board without proper high-voltage and high-

current safety practices. Read this user guide carefully before

testing with the MLTLDO2EVM-037. Use floating measurement

equipment such as high-voltage differential scope probes.

WARNING

Hot surface. Contact may cause burns. Do not touch.

CAUTION

The circuit module can be damaged by overtemperature. To avoid damage,

monitor the temperature during evaluation and provide cooling, as needed, for

your system environment.

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Introduction

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MLTLDO2EVM-037 Evaluation Module

CAUTION

Some power supplies can be damaged by application of external voltages. If

you are using more than one power supply, check your equipment

requirements and use blocking diodes or other isolation techniques, as needed,

to prevent damage to your equipment.

CAUTION

Do not leave EVM powered when unattended.

CAUTION

The circuit module is not a finished product or electrical appliance. The module

does not contain current or voltage thresholds for circuit protection. It must be

used by qualified personnel with additional equipment for evaluation only.

Introduction

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2.2 MLTLDO2EVM-037 Design Details

2.2.1 Connector Ratings

Each board within the MLTLDO2EVM-037 comes with two sets of input and output connectors. The

banana connectors are rated for 60 Vdc maximum applied voltage, however banana cables are typically

rated for low voltage only. The user should review the voltage rating of the banana cables prior to applying

power to the EVM. If the banana cables are not rated for the voltage being applied to the EVM, the

terminal blocks must be used instead. For the purposes of this user guide, it is assumed that the banana

cables are rated up to 50 Vdc. For operation above 50 Vdc, the terminal blocks must be used. Either set

of connectors may be used for the current draw of the EVM when the load current is less than or equal to

5 Adc.

2.2.2 EVM Operation Up To 50 Vdc (KVU|5 Package) or 100 Vdc (DCY, DDA, and KVU|3 Packages)

The IPC-2221 standard was used during the design of the MLTLDO2EVM-037 to set the conductor

spacing between low-voltage nets and high-voltage nets. Specifically, column A6 of Table 6-1 was used

during the design of the EVM. The boards carrying the DCY, DDA, and 3-pin KVU packages were

designed with 100 Vdc spacing in accordance with the IPC-2221 standard, Table 6-1, column A6. The

board carrying the 5-pin KVU package was also designed with 100 Vdc spacing in accordance with the

IPC-2221 standard, Table 6-1, column A6; however the 5-pin KVU package pin spacing is too narrow to

meet 100 Vdc clearance. This board is therefore rated up to 50 Vdc in accordance with the IPC-2221

standard.

2.2.3 The Importance of a Clean PCB

Prior to connecting power to any circuit board, it is always important to ensure the PCB is free from

contaminants. These contaminants can come in the form of flux residue, oils deposited from handling the

PCB, dirt, or other sources of foreign object debris (FOD). Contaminants affect the electrical

characteristics of the PCB by lowering the isolation impedance between traces. Furthermore, they can

introduce additional leakage paths into the system. If the PCB is to be used at high voltage, it is critical

that the board is clean from contaminants, as arcing through the contaminants may occur. The

MLTLDO2EVM-037 is shipped from the factory clean from contaminants. If you believe the board may

have contaminants, please consult your organization's procedures on testing for contaminants or refer to

IPC-TM-650. Common methods of cleaning a PCB include a DI bath or use of a specially made PCB

cleaning product readily available through distributors. To clean the PCB, consult the processes in your

organization for the right cleaning process for your hardware. Alternatively, refer to IPC-CH-65B which

offers guidelines on cleaning printed-circuit boards and assemblies.

2.2.4 EVM System Grounding

Each board within the MLTLDO2EVM-037 is electrically isolated from the other three boards in the EVM.

External mounting holes are provided to mount the EVM to the system chassis. An 0805-sized surface

pad is placed near each mounting hole. If populated, the components will tie the mounting hole to the

internal board ground plane. The user may short these pads if the chassis should be tied directly to

ground. If the EVM will be floating, it is recommended that the user capacitively couple the EVM to the

chassis using an 0805-sized capacitor.

2.3 EVM Mounting Hole Locations

Each of the four boards within the MLTLDO2EVM-037 has mounting holes for standoffs or placement into

a chassis. The mounting hole locations on an individual board are separated in width by 1.71 inches and

length by 3.315 inches. The MLTLDO2EVM-037 mounting hole locations are separated in width by 8.925

inches and length by 3.315 inches.

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2.4 Using the MLTLDO2EVM-037 PCB Beyond Its Design Ratings

2.4.1 EVM Operation Beyond 5 Adc

The MLTLDO2EVM-037 PCB was designed to withstand current loading up to 5 Adc from VIN to VOUT,

and back through the ground plane, of each board. If larger load currents are used, the user should review

the connector data sheets to confirm they can withstand the load current. By design the current density

will be the largest at the package pins of each linear regulator. As such, the linear regulator package pins

will experience elevated heat and current density when the load current is above 5 Adc.

2.4.2 EVM Operation Beyond 50 Vdc (KVU|5 Package) or 100 Vdc (DCY, DDA, and KVU|3 Packages)

If the end use of the MLTLDO2EVM-037 PCB will require larger voltages than it was designed for, it may

still be possible to use it if the proper precautions are taken. A common method to extending the voltage

rating of a PCB is to apply conformal coating. Conformal coatings are readily available through most

distributors.

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2.5 Inputs/Outputs Connectors and Jumper Descriptions

2.5.1 J1 – INPUT_DCY_BANANA

Input voltage for the DCY package. Use this connection for voltages at 50 Vdc or less.

2.5.2 J2 – OUTPUT_DCY_BANANA

Regulated output power supply voltage for the DCY package. Use this connection for voltages at 50 Vdc

or less.

2.5.3 J3 – INPUT_DCY_TERMINAL

Input voltage terminal block for the DCY package.

2.5.4 J4 – DCY_IN_S

Input voltage sense for the DCY package.

2.5.5 J5 –DCY_OUT_S

Output voltage sense for the DCY package.

2.5.6 J6 – OUTPUT_DCY_TERMINAL

Output voltage terminal block for the DCY package.

2.5.7 J7 – DCY_FB

DCY package feedback pin header.

2.5.8 J8 – GND_DCY_BANANA_IN

Input supply ground for the DCY package. Use this connection for voltages at 50 Vdc or less.

2.5.9 J9 – GND_DCY_BANANA_OUT

Regulated output supply ground for the DCY package. Use this connection for voltages at 50 Vdc or less.

2.5.10 J10 – DCY PACKAGE TEST HOOKUP

Intended for test purposes only.

2.5.11 J11 – INPUT_DDA_BANANA

Input voltage for the DDA package. Use this connection for voltages at 50 Vdc or less.

2.5.12 J12 – OUTPUT_DDA_BANANA

Regulated output power supply voltage for the DDA package. Use this connection for voltages at 50 Vdc

or less.

2.5.13 J13 – DDA_EN

DDA package EN pin header. Connect the jumper from pin 1 to pin 2 of the header to enable the DDA

package linear regulator.

2.5.14 J14 – INPUT_DDA_TERMINAL

Input voltage terminal block for the DDA package.

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2.5.15 J15 – DDA_IN_S

Input voltage sense for the DDA package.

2.5.16 J16 –DDA_OUT_S

Output voltage sense for the DDA package.

2.5.17 J17 – OUTPUT_DDA_TERMINAL

Output voltage terminal block for the DDA package.

2.5.18 J18 – GND_DDA_BANANA_IN

Input supply ground for the DDA package. Use this connection for voltages at 50 Vdc or less.

2.5.19 J19 – GND_DDA_BANANA_OUT

Regulated output supply ground for the DDA package. Use this connection for voltages at 50 Vdc or less.

2.5.20 J20 – DDA PACKAGE TEST HOOKUP

Intended for test purposes only.

2.5.21 J21 – INPUT_KVU3_BANANA

Input voltage for the KVU 3-pin package. Use this connection for voltages at 50 Vdc or less.

2.5.22 J22 – OUTPUT_KVU3_BANANA

Regulated output power supply voltage for the KVU 3-pin package. Use this connection for voltages at 50

Vdc or less.

2.5.23 J23 – KVU3_IN_S

Input voltage sense for the KVU 3-pin package.

2.5.24 J24 –KVU3_OUT_S

Output voltage sense for the KVU 3-pin package.

2.5.25 J25 – INPUT_KVU3_TERMINAL

Input voltage terminal block for the KVU 3-pin package.

2.5.26 J26 – OUTPUT_KVU3_TERMINAL

Output voltage terminal block for the KVU 3-pin package.

2.5.27 J27 – GND_KVU3_BANANA_IN

Input supply ground for the KVU 3-pin package. Use this connection for voltages at 50 Vdc or less.

2.5.28 J28 – GND_KVU3_BANANA_OUT

Regulated output supply ground for the KVU 3-pin package. Use this connection for voltages at 50 Vdc or

less.

2.5.29 J29 – KVU3 PACKAGE TEST HOOKUP

Intended for test purposes only.

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2.5.30 J30 – INPUT_KVU5_BANANA

Input voltage for the KVU 5-pin package. Use this connection for voltages at 50 Vdc or less.

2.5.31 J31 – OUTPUT_KVU5_BANANA

Regulated output power supply voltage for the KVU 5-pin package. Use this connection for voltages at 50

Vdc or less.

2.5.32 J32 – KVU5_EN

KVU 5-pin package EN pin header. Connect the jumper from pin 1 to pin 2 of the header to enable the

KVU 5-pin package linear regulator.

2.5.33 J33 – INPUT_KVU5_TERMINAL

Input voltage terminal block for the KVU 5-pin package.

2.5.34 J34 – KVU5_IN_S

Input voltage sense for the KVU 5-pin package.

2.5.35 J35 –KVU5_OUT_S

Output voltage sense for the KVU 5-pin package.

2.5.36 J36 – OUTPUT_KVU5_TERMINAL

Output voltage terminal block for the KVU 5-pin package.

2.5.37 J37 – GND_KVU5_BANANA_IN

Input supply ground for the KVU 5-pin package. Use this connection for voltages at 50 Vdc or less.

2.5.38 J38 – GND_KVU5_BANANA_OUT

Regulated output supply ground for the KVU 5-pin package. Use this connection for voltages at 50 Vdc or

less.

2.5.39 J39 – KVU5 PACKAGE TEST HOOKUP

Intended for test purposes only.

2.5.40 TP1 – DCY_OUTPUT

DCY regulated output voltage test point.

2.5.41 TP2 – DCY_INPUT

DCY input voltage test point.

2.5.42 TP3 – DCY_BODE_TOP

DCY top bode resistor test point.

2.5.43 TP4 – DCY_BODE_BOTTOM

DCY bottom bode resistor test point.

2.5.44 TP5 – DCY_INPUT_GND

DCY input ground test point.

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