Teseo PA 5840 Series User manual
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PA 5840 - Automotive
bAttery simulAtors
user mAnuAl
601-306A
Advanced Test Equipment Rentals
www.atecorp.com 800-404-ATEC (2832)
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PA 5840
PA 5840 - Automotive
bAttery simulAtors
user mAnuAl
1 Safety Instructions 5
1.1 Classicationofdangers 5
1.2 Warningsymbolsonthetestsystem 6
1.3 Excessvoltagecategory 6
1.4 Rangeofvalidity 7
1.5 Safetyofoperation 7
1.6 Personnel 7
1.7 Responsibilityforsafetyprecaution 8
1.8 Reductioninoperationalsafety 8
1.9 Asagreeduse 8
2 Introduction 9
2.1 Introduction 9
2.2 Features 9
3 Installation/set-up 11
3.1 Checkingtheshipment 11
3.2 Deliverycontents 11
3.2.1 Standardaccessories 11
3.2.2 Documentation 11
3.3 Set-up 11
3.3.1 Operatingposition 12
3.3.2 Linevoltageconnectionandgrounding 12
3.4 PA5840frontpanelconnectors 13
3.4.1 Thecontrolconnector 13
3.4.2 PincountofthecontrolI/ODSubconnector 14
3.4.3 Thefunctiongeneratorinputconnector 14
3.4.4 Theoutputconnectors 15
3.4.5 Thepoweroutputconnectors 16
3.4.6 Thesenseoutputconnectors 16
3.4.7 Rearpanelconnectors 16
Contents
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PA 5840
4 Operation 17
4.1 Themainswitch 17
4.2 Thesystemstopbutton 18
4.3 Theoutputvoltage(RMS)display 19
4.4 Theoutputcurrent(RMS)display 19
4.5 Theviewcurrentlimitbutton 19
4.6 TheerrorsLEDs 20
4.7 Thecompensationbutton 21
4.8 Thegainbutton 22
4.9 Thecurrentlimitationbutton 22
4.10 Theoutputrangebutton 23
5 Applications 24
5.1 CompliantwithISO7636(andsimilar)fortransientimmunity 24
5.2 Voltagevariationsforstartingproles 24
5.3 Fastrisetimeforcallengingvoltagedipapplications 25
5.4 Voltagerippleandsinewavenoisesimulations 25
5.5 ExampleapplicationwithNSG5500andNSG5600 26
6 Maintenance 27
6.1 Cleaningtheequipment 27
6.2 Movingandstoringtheamplier 27
6.3 Protection 28
7 Specications 29
7.1 Envionmentalconditions 29
7.2 Technicalcapabilities 29
7.3 Pictures 32
7.3.1 Frontview 32
7.3.2 Rearview 32
7.3.3 Declarationofconrmity(CE) 33
8 Addresses 34
5
1.1Classicationofdangers
1 sAFety instruCtions
CAUTION! It is imperative that you read the follow-
ingsafetyinstructionsand all safety instructions in
the manuals of connected peripheral systems before
installingandstartingthetesterforthersttime.
The electrical and mechanical safety equipment must
not be removed, put out of operation or bypassed.
Handle all safety equipment with care. If a safety device
shouldbebrokenorisnotworking,thesystemmust
be put out of operation until the safety equipment
is repaired or exchanged and fully in working order
again.
Thesafetyinstructionsinthismanualareclassiedindifferentlevels.Thetable
belowshowsasurveyovertherelationofsymbols(ideograms)andkeywords
tothespecicriskandthe(possible)consequences.
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PA 5840
1.2Warningsymbolsonthetestsystem
Differentwarningsymbolsareplacedonthetestsystem.Thetablebelow
showsasurveyovertherelationofsymbols(ideograms)andkeywordstothe
specicriskandthe(possible)consequences.
1.3Excessvoltagecategory
ThetestequipmentPA5840,asdescribedinthismanual,isrelatedtotheexcess
voltagecategoryIIaccordingIEC60664.
Warning
symbol Signalword Denition
DANGER!
Possiblydangeroussituation,thatmaycause
damagetopersonsorheavydamagetothe
testerand/ortheequipment
CAUTION!
Situation,thatmaycausedamagetothetester
and/ortheequipment
NOTE! Usertipsandotherimportantorusefulinfor-
mationandcomments
Pictogramm Denition
Possiblydangeroussituationthatcanresultininjuries
andseriousdamagetotheequipment.
Situationthatcanresultindamagetotheequipment.
71.4Rangeofvalidity
Theseinstructionsarevalidforthecompleteinstallation.Furthersafetyregula-
tionsforcomponentsinstalledinthistestequipmentoradditionalinstalled
devicesarenotsuspendedbytheseinstructions.
1.5 Safety of operation
Reliablefunctionandsafeoperationofthetestequipmentareensuredonlyif
therelevantgeneralprecautionsaswellasallsafetyinstructionsgiveninthis
manualareobserved.
Inparticular,observethefollowing:
Connect the device only to line voltage that conrms to the power
specicationgivenonthetypelabel(onthebackofthetestequipment).
Donottouchanyconductivepartsattheoutputconnectors,thextureand
thetestobjectduringatestrun.
Disconnectthedevicefromthemainsbeforeopeningthecasingformain
tenanceorrepair.
Duringtheoperationofthetestequipmentalwaysobservetherelevantrules
ofESD(ElectroStaticDischarge)protection.
ToguaranteetheEMCfeaturesofthedevice,thecontrolcomputermust
meettherequirementsoftheEN50082,55011,61000standard.
Make sure the environmental conditions described in chapter 7.1
Environmentalconditionsexist.
1.6 Personnel
Theequipmentmaybeoperatedbyqualiedpersonnelonly.Itmaybeopened
foradjustment,maintenanceorrepairbyauthorizedstaffonly.Teseqorits
representativemaynotbeheldresponsibleforservicenotperformedbyTeseq
personnel.
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PA 5840
1.7 Responsibility for safety precaution
Theowner,operationsupervisorand/oroperatoroftheequipmentarerespon-
sibleforsafety.Theowner,operationsupervisorand/oroperatorareincharge
ofanysafetymeasuresthatdonotdirectlyconcernthetestequipmentitself.
Fordetails,seetherelevantaccidentpreventionregulations.Seealsothesafety
instructionsinthemanufacturer’smanualincludedwithanyadditionalinstru-
mentordeviceyouintendtousewithyourTeseqtestequipment.
1.8 Reduction in operational safety
Ifyouhaveanyreasonstosupposethatthetestequipmentisnotcompletely
safe,youmustshutitdownandputitoutofoperation.Moreover,youmust
markorlabeltheequipmentappropriatelysoitwillnotinadvertentlybeput
intooperationagain.Youshouldthencallauthorizedservicepersonnelfor
assistance.
1.9Asagreeduse
Thetestequipmentmustexclusivelybeusedfortestingelectricaldevicesand
componentsindicatedinthetechnicalspecications.
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2.1 Introduction
ThePA5840rangeofbatterysimulatorsarehighperformancepowerampliers
providingastableandruggedpowersourceforlaboratoryapplications.The
ampliershavebeendesignedspecicallytosimulatebatterysuppliessuchas
12,24and42Vvehicleelectricalsystems.Theymaybeusedontheirownor
integratedwiththeTeseqAutomotiveEMCTestSystemconsistingofNSG5000,
NSG5200,NSG5500,NSG5600(hereafterreferredtoasNSG5000series)and
AutoStarSoftware.Theampliersareofferedinthreeframesizeswithnominal
outputcurrentsof75,150and300A(peakvalues).
DesignedtomeetEMCimmunitytestingrequirementsfortheautomotiveindu-
stry.Applicablestandardsinclude:IS07637,IS016750,JASOD001,MIL-STD-
461E,SAEJ1113aswellasautomobilemanufacturerspecications.
Typesoftestingincludesupplyvoltagevariations,dipsanddrops,ISOpulses
2band4,loaddumppulse,startingproles,powercycling,batteryrecovery,
resetbehaviour,fuelpumptransient,conductedsinewaves,groundshift,jump
startandovervoltage,aswellasprovidingaprogrammableDUTpowersource
duringallphasesoftesting.
2 introDuCtion
2.2 Features
Theoutputisprogrammableoveraminimumvoltagerangefrom-15to+60V
whichallowsthesimulationofalargerangeofpulsesandvoltagevariations.
Aremotesensinginputisprovidedtocompensateforoutputcablevoltage
drop(upto4V).Theoutputprovidesawidebandwidth(DCto>150kHz),afast
outputslewrate,lowsourceimpedance(<10mΩ),andhighpeakoutputcurrent
(typically3timesnominal).
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PA 5840
andvisibility.Thesefacilitiesinclude:voltageinput;currentlimitinput,current
limitindicatoranddisplay,compensationmode,gainsetting,outputrange,
currentlimitation,systemstopandoutputandsenseconnectors.
Forconvenience,voltageandcurrentcontrolandmonitoringinterfaceshave
beenduplicated.BNCconnectorsareprovidedforgeneralpurposeconnec
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tiontosignalgeneratorsandanintegratedcontrolD-typeconnectorfordirect
connectiontotheTeseqNSG5000series.Theoutputterminalsareduplicated
with6mmsockettypeconnectorsforpush-interminationassuppliedwiththe
TeseqAutomotivetestsystems.
Powerdissipationisalwaysaconsiderationwithampliers.Toavoidexcessive
heatthePA5840rangeincludesarangeselectionswitchonthefrontpanel
toenabletheampliertodelivermorepowercontinuouslywhensimulatinga
12Vsystemthelowvoltagerangeisselectedwhichcanprovideareduction
inpowerdissipationwhichallowscontinuousoperationforlongerunderhigh
loadconditions.
Theamplierinputsareovervoltageprotectedandoutputsshortcircuitpro-
tected.Overtemperatureprotectionismonitoredontheinternalheatsinkand
transformer.
There are three selectable ranges for compensation / bandwidth for the
PA5840.Bandwidthsarehigh,allowingfastslewratesasrequiredbynumerous
standards.
Thecurrentlimitisprogrammablefrom10to100%oftheoutputcurrentcapa-
bility.
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