Tennant T16 Training manual

IB 9008460 (08- 2015) 1

INSTRUCTION BULLETIN

No. 9008460

Machine: T16

Published: 08- 2015

Rev. 02

NOTE: DO NOT DISCARD the Parts List from the Instruction Bulletin. Place the

Parts List in the appropriate place in the machine manual for future

reference. Retaining the Parts List will make it easier to reorder

individual parts and will save the cost of ordering an entire kit.

NOTE: Numbers in parenthesis ( ) are reference numbers for parts listed in Bill of Materials.

Installation instructions for kit number 9008139

SYNOPSIS:

This kit contains the parts needed to install a strobe light / backup alarm kit on T16 machines.

Please follow step-by-step instructions.

SPECIAL TOOLS / CONSIDERATIONS: NONE

(Estimated time to complete: 1.5 hours)

PROTECT THE ENVIRONMENT

Please dispose of packaging materials, used machine components

such as batteries and fluids in an environmentally safe way according

to local waste disposal regulations.

Always remember to recycle.

PREPARATION:

1. Park the machine on a clean level surface,

turn off the machine, and remove the key.

FOR SAFETY: Before leaving or servicing

machine, stop on level surface, turn off

machine, and remove key.

2. Disconnect the battery cables from the

batteries.

WARNING: Always disconnect battery

cables from machine before working on

electrical components.

INSTALLATION:

1. Remove the plugs from the recovery tank

cover and discard both plugs. (Fig. 1)

FIG. 1

2. Completely open the recovery tank cover and

lock the cover open.

IB 9008460 (08- 2015)2

Use dimple to center

2” (50 mm) hole saw

between two holes

Use dimple to center

1” (25 mm) drill bit

between two holes

FIG. 2

NOTE: Use the dimple located in the recovery

tank cover to center the hole saw on the cover.

3. Drill a 1” (25 mm) hole through the recovery

tankcover.(Fig.2/Fig.3)

FIG. 3

4. Close the recovery tank cover.

NOTE: Use the dimple centered between the two

holes in the recovery tank cover to center the hole

saw on the cover.(Fig. 3)

5. Use a 2” (50 mm) hole saw to cut a hole

through the top of the recovery tank cover. Do

Not cut into the bottom of the recovery tank

cover. (Fig. 2)

6. Use two M5 pan screws (14), two flat washers

(15), and two M5 hex nuts to install the light

(1) onto the light module base (2). (Fig. 4)

FIG. 4

IB 9008460 (08- 2015) 3

7. Use a cable tie (5), a hex screw (6), and a flat

washer (7) to secure the backup alarm (4) to

the light module base (2). (Fig. 5)

FIG. 5

8. Use a cable tie (9) to secure one 2.5 Amp

circuit breaker (8) to the light module base (2).

(Fig. 5)

9. Use two M8 hex screws (17) to install the light

module base (2) and module base gasket (3)

onto the recovery tank cover. (Fig. 6)

FIG. 6

10. Route the end of the alarm / light wire harness

(10) with the single connector down through

the module base (2), module base gasket (3),

the 2” (50 mm) hole in the recovery tank

cover, and out the 1” (25 mm) hole in the

recovery tank cover. (Fig. 6)

11. Slide the rubber grommet (11) onto the alarm

/ light wire harness (10) and insert the

grommet into the 1” (25 mm) hole in the

recovery tank cover. (Fig. 6)

IB 9008460 (08- 2015)4

12. Route the alarm / light wire harness (10)

down behind the operator seat and connect

the alarm / light wire harness to the main

wire harness connector located behind the

operator seat. (Fig. 8 / Fig. 9)

13. Connect the alarm / light wire harness (10) to

the light (1), backup alarm (4), and the 2.5

Amp circuit breaker (8). (Fig. 8 / Fig. 9)

14. Plug the 36VDC relay (12) into the alarm /

light wire harness (10). (Fig. 7 / Fig. 8)

FIG. 7

FIG. 8

IB 9008460 (08- 2015) 5

FIG. 9 - Main Wire Harness

IB 9008460 (08- 2015)6

FIG. 10 - Schematic

IB 9008460 (08- 2015) 7

15. Use two pan screws (20) to install each LED

light assembly (19) onto the light module

cover (18). (Fig. 11)

FIG. 11

16. Connect the alarm / light wire harness (10)

to both LED light assemblies (19). (Fig. 8 /

Fig. 10)

17. Use two pan screws (20) to install the light

module cover (18) onto the rest of the light /

alarm assembly. (Fig. 17)

18. Remove the hardware holding the left console

panel to the front shroud and set the

hardware aside. (Fig. 12)

19. Carefully pull the left console panel from the

front shroud. Take care to not break any wire

connections when pulling the panel from the

shroud. (Fig. 12)

20. Remove the hole plug from the left console

panel and discard the plug. Refer to Fig. 12.

21. Insert the switch (21) into the left console

panel. (Fig. 12)

22. Connect the main wire harness to the switch

(21). (Fig. 9)

23. Reinstall the left console panel onto the front

shroud. (Fig. 12)

Remove and discard

hole plug. Install

switch (21) into

switch location

Set all hardware aside

Left console panel

Front shroud

FIG. 12

IB 9008460 (08- 2015)8

24. Remove the hardware holding the electrical

panel to the machine. Set the hardware aside.

(Fig. 13)

FIG. 13

25. Carefully remove the electrical panel from the

machine. Take care to not break any cable /

wire connections when removing the panel.

26. Remove the blanks from the CB15 and CB11

locations on the electrical panel. (Fig, 14)

FIG. 14

27. Install a 2.5- Amp circuit breaker (8) and

circuit breaker boot (22) into electrical panel

CB15 location. (Fig, 15)

FIG. 15

28. Install a 15- Amp circuit breaker (25) and

circuit breaker boot (22) into electrical panel

CB15 location. (Fig, 11)

29. Connect the main wire harness to the 2.5

Amp circuit breaker (8) and 15- Amp circuit

breaker (25) installed in the previous steps.

(Fig. 15 / Fig. 16)

30. Reinstall the electrical panel onto the

machine.

31. Reconnect the battery cables to the batteries.

32. Start and test the machine. Position the

operating light / hazard light switch to the ON

position and operate the machine in both the

forward and reverse directions. The strobe

light and red LED taillights should function

when the lights are turned on and the white

reverse LED lights and alarm should function

when the machine is in reverse.

FIG. 16

IB 9008460 (08- 2015) 9

12 13

FRONT

FIG. 17

IB 9008460 (08- 2015)10

Bill Of Materials For Light Kit, Strobe, CI [T16] - 9008139

Ref.

Tennant

Part No. Description Qty.

o9008139 Light Kit, Strobe, CI [T16] 1

Y1 1017250 Light, Strobe, Amb, 12- 48VDC 1

Y2 1059938 Base, Module, Light 1

Y3 1063263 Gasket, Base, Module 1

Y4 1058694 Alarm, Backup, 12- 48VDC, Adj 1

Y549263 )Tie, Cable, Nyl, 11.4L .19W 3.0 Max D 1

Y6 19315 Screw, Hex, .25- 20 X 0.50, G5 1

Y7 32483 Washer, Flat, 0.25, SAE 1

Y8 1064184 Circuit Breaker, 02.5A, Resettable 2

Y9 49266 Tie, Cable, Nyl, 07.3L .19W 1.8 Max D 1

Y10 1056979 )Harness, Wire, Alarm / Light [T16] 1

Y11 10632- 18 Grommet, Rbr, 0.69ID, F/1.0H, .25 Matl 1

Y12 398526 Relay, 36VDC, 005A, SPDT NO [Greenwich] 1

Y13 1020341 Screw, Hex, M8 X 1.25 X 20, SS, SEMS 1

Y14 06933 Screw, Pan, Phl, M5 X 0.80 X 16, 4.8 2

Y15 19066 )Washer, Flat, 0.25B 0.56D .05, PL, 10 2

Y16 06549 Nut, Hex, Lock, M5 X 0.80, NL 2

Y17 1020341 Screw, Hex, M8 X 1.25 X 20, SS, SEMS 1

Y18 1062106 Cover, Module, Light 1

Y19 1059342 Light Assy, LED 1

Y20 222267 )Screw, Pan, Phl, 06- 20 X 0.50, FMG/AB 6

Y21 377084 Switch, Rocker, Prgrsv 1

Y22 1064191 Boot, Circuit Breaker 2

Y23 55272 Terminal, Bullet, Mal, .157D, 12Ga 2

Y24 C080140 Sleeve, Vyl, Flex, .23ID, Bulk (6 in) 1

Y25 1064188 Circuit Breaker, 15.0a, Resettable 1

TENNANT COMPANY

P. O. Box 1452

Minneapolis, MN 55440-1452

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