Tennant 7200 Training manual

IB 340059 (09--2009) 1

No. 340059

Machine: 7200 / T15

Published: 09--2009

INSTRUCTION BULLETIN

Rev: 04

NOTE: DO NOT DISCARD the Parts List from the Instruction Bulletin. Place the Parts

List in the appropriate place in the machine manual for future reference.

Retaining the Parts List will make it easier to reorder individual parts and will

save the cost of ordering an entire kit.

NOTE: Numbers in parenthesis ( ) are reference numbers for parts listed in Bill of Materials.

Installation Instructions for Kit number 223282

SYNOPSIS:

This kit contains the parts needed to install a power wand kit onto the 7200 / T15 scrubber.

Please follow step-by-step instructions.

SPECIAL TOOLS / CONSIDERATIONS: None

(Estimated time to complete: 3 hours--standard 7200 / T15, 4 hours--7200 / T15 w/FaST)

PREPARATION:

1. Park the machine on a clean level surface.

2. Start the machine and lower the rear squeegee.

Turn off the machine.

3. Drain the solution and recovery tanks.

FOR SAFETY: Before leaving or servicing the

machine, stop on level surface, set the parking

brake, turn off the machine, and remove the key.

4. Disconnect battery cables from machine.

WARNING: Always disconnect battery

cables from machine before working on

electrical components.

5. Open the electrical control panel.

INSTALLATION:

1. Install the switch (3), switch boot (33), circuit

breaker (1), and circuit breaker boot (2) into the

electrical panel. Refer to Fig. 1.

2. Connect the switch (3) to wires 94/ORA,

13G/BLK, 9A/BRN, and 9/BRN. Refer to Fig. 7.

3. Connect the circuit breaker (1) to wires 9A/BRN

and 6D/BLU. Refer to Fig. 7.

4. Close the electrical panel. Refer to Fig. 1.

5. Use the hole dimensions in Fig. 2 to mark and

drill the power wand bag (6) mount holes in the

top of the tank cover. Refer to Fig. 2.

6. Install the power wand bag (6) onto the top of

the tank cover using the four plastic rivets (7).

Refer to Fig. 3.

7. Remove the plastic plugs from the two holes on

top of the right side machine bumper. Refer to

Fig. 3.

IB 340059 (09--2009)2

8. Install the brush tray (16) on the right side

bumper using two screws (17), fender washers

(19), and nuts (18). Hand tighten hardware.

Refer to Fig. 3.

9. Install the power wand bracket (8) on the seat

support frame using two screws (10), washers

(12), and nuts (11). Hand tighten hardware.

Refer to Fig. 3.

10. Install the larger part of the flex draw latch (13)

onto the bracket (8) using two screws (15). Hand

tighten hardware. Refer to Fig. 3.

11. Install the second bracket (9) onto the first

bracket (8) using two screws (10), washers (12),

and nuts (11). Hand tighten hardware. Refer to

Fig. 3.

12. Install the smaller part of the flex draw latch (13)

onto the bracket (9) using two screws (14). Hand

tighten hardware. Refer to Fig. 3.

13. Install the 90_fitting (24) into the t--fitting (23).

Refer to Fig. 4.

14. Install the shorter vinyl hose (30) onto the

90_fitting (24). Install and tighten one worm

clamp (31). Refer to Fig. 4.

15. Cut the solution drain hose a few inches from the

tank fitting. Install the new t--fitting (23) and two

worm drive clamps (32) between the ends of the

cut hose. Tighten the clamps. Refer to Fig. 4.

16. Install the longer vinyl hose (29) and one clamp

(31) onto the outlet port on the new pump (20).

Refer to Fig. 4.

17. Install the pump (20) into the machine using the

two screws (22) and nuts (21). Route the vinyl

hose (29) through the hose hole in the frame.

Refer to Fig. 4.

18. Install one clamp (31) and the open end of the

shorter vinyl hose (30) onto the inlet port of the

new pump (2). Refer to Fig. 4.

19. Plug the new pump (20) into the main harness

connector with 13V/BLK and 94/ORA wires.

Refer to Fig. 4.

20. Install the bulkhead fitting (26) onto the mount

bracket (25). Refer to Fig. 4.

21. Install the small straight fitting (28) into the

bulkhead fitting (26). Hand tighten. Refer to

Fig. 4.

22. Install the brass fitting (27) into the bulkhead

fitting (26). Hand tighten. Refer to Fig. 4.

23. Install the open end of the longer vinyl hose (29)

and one clamp (31) onto the straight fitting (28).

Refer to Fig. 4.

24. Install the mount bracket onto the machine

frame. Refer to Fig. 4.

25. Install the plastic straight fitting (5) into the power

wand hose (4). Refer to Fig. 3 and Fig. 5.

26. Place the power wand hose assembly into the

bag (6). Refer to Fig. 3 and Fig. 5.

27. Install the power wand brush (35) onto the power

wand assembly (34). Refer to Fig. 6.

28. Use the draw latch (13) to secure the power

wand assembly (34) onto the side of the

machine. Refer to Fig. 6.

IB 340059 (09--2009) 3

(1) (2)

(3) (33)

Electrical panel

81 GRN

13G BLK

POWER

WAND

9BRN

9A BRN

HEAD

LIGHT

94 ORA

37 BLU

6C BLU

9A BRN

6D BLU

36 GRN

35G GRN

6A BLU

10F YEL

5BRN

8BLU

Electrical panel (viewed from rear)

FIG. 1--Switch And Circuit Breaker

.250

6.35

(4)

14.750

374.65

(2)

4.250

107.95

(2) 4.750

120.65

(2)

4.125

104.77

(2)

Front of tank cover

FIG. 2--Hose Bag Mounting Hole Dimensions

IB 340059 (09--2009)4

Tank cover

(6)

(7)

(19)

(16)

(8)

(9)

(13)

(10)

(11)

(12)

(10)

(11)

(12)

(17)

(18)

(14)

(15)

FIG. 3--Power Wand Mounting Assembly

IB 340059 (09--2009) 5

Solution tank

Existing solution

hose (cut and install

fitting 23)

Existing tank

fitting

Right, rear corner

of machine frame

(23)

(32)

(24) (31)

(31)

(30)

(20)

(31) (29)

(21)

(22)

(31)

(28)

(26)

(27)

(25)

FIG. 4--Pump, Hoses, And Fittings

(4)

(5)

(4)

FIG. 5--Power Wand Hose Assembly

IB 340059 (09--2009)6

(34)

(35)

FIG. 6--Power Wand Assembly

IB 340059 (09--2009) 7

FIG. 7--Electrical Schematic

IB 340059 (09--2009)8

Bill of Materials for Kit , CI, Wand, Power [7200]--223282

TENNANT

Ref. Part No. Description Qty.

1 57164 Circuitbreaker, 10.0A, Resetable 1

2 57751 Boot, Circuitbreaker 1

3 65557 Switch, Rocker, 28VDC 15A SPST On/Off 1

4 65341 Hose Assy, Wand, Power 1

5 12694 Fitting, Plstc, Str, BM24/BM24 1

6 65580 Bag, Power 1

7 72968 Rivet, Plstc, .250 X 0.898 4

8 223649 Bracket, Wldt, Wand, Power 1

9 223490 Bracket, Power Wand 1

10 16931 Screw, Hex, M8 X 1.25 X 20, 8.8 4

11 07791 Nut, Hex, Flng, M8 X 1.25 4

12 32491 Washer, Flat, 0.31 Std 4

13 223522 Latch, Flexible Draw 1

14 09120 Screw, Flt, M5 X 0.8 X 16, 10.9 2

15 09252 Screw, Hex, M5 X 0.8 X 20, 8.8 2

16 223492 Tray, Brush 1

17 16931 Screw, Hex, M8 X 1.25 X 20, 8.8 2

18 07791 Nut, Hex, Flng, M8 X 1.25 2

19 30013 Washer, Flat, 0.31 Fender 2

20 223496 Pump, Water, 36VDC, GPM PSI 1

21 09739 Nut, Hex, Lock, M5 X 0.80, NL, SS 2

22 09738 Screw, Hex, M5 X 0.8 X 12, SS 2

23 76075 Fitting, Plstc, Tee, BM12/PF12/BM12 1

24 79484 Fitting, Plstc, E90, BM06/PM12, Nyl 1

25 223521 Bracket, Mtg 1

26 78122 Fitting, Brs, Str, PF04/PF04, BH 1

27 65342 Fitting, Brass, QDC, PM04/QF06 1

28 49186 Fitting, Plstc, Str, BM06/PM04, Nyl 1

29 223523 Hose, PVC, Brd, 0.38ID, 0.60OD 13.00L 1

30 223640 Hose, PVC, Brd, 0.38ID, 0.60OD 3.50L 1

31 43844 Clamp, Hose, Wormdrive, 0.25--0.62, .31W 4

32 11399 Clamp, Hose, Wormdrive, 0.50--1.06, .50W 2

33 57807 Cover, Seal, Rocker, Switch 1

34 65340 Wand Assy, Power 1

35 65582 Brush, Power Wand, w/Fastener, Abr 1

TENNANT COMPANY

P. O. Box 1452

Minneapolis, MN 55440-1452

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