Tennant 800 Training manual

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IB 340716 (06--2005) 1

No. 340716

Machine: 800/810

Published: 06--2005

Rev. 00

INSTRUCTION BULLETIN

NOTE: DO NOT DISCARD the Parts List from the Instruction Bulletin. Place the

Parts List in the appropriate place in the machine manual for future

reference. Retaining the Parts List will make it easier to reorder

individual parts and will save the cost of ordering an entire kit.

NOTE:Numbers in parenthesis ( ) are reference numbers for parts listed in Bill of Materials.

Installation instructions for kit number 374198

SYNOPSIS / PROBLEM:

This kit contains the parts needed to install a start timer onto 800/810 machines with Ford 2.5 LPG

engines.

Please follow step-by-step instructions.

SPECIAL TOOLS / CONSIDERATIONS: NONE

(Estimated time to complete: 2 hours)

PREPARATION:

1. Park the machine on a clean level surface.

2. Raise the hopper and secure with hopper

support bar.

WARNING: Raised hopper may fall.

Engage hopper support bar.

3. Turn off machine, remove key, and set parking

brake.

FOR SAFETY: Before leaving or servicing

machine, stop on level surface, set parking

brake, turn off machine, and remove key.

4. Disconnect the battery cables from the

batteries.

WARNING: Always disconnect battery

cables from machine before working on

electrical components.

INSTALLATION:

1. Remove the instrument panel from the dash.

Refer to Fig. 1.

FIG. 1

2. Disconnect the Weather Pack connector. Refer

to Fig. 1.

3. Connect the wires labeled 13RA and 13SA on

the timer start harness (1) to the connectors

located behind the instrument control panel.

Refer to Fig. 6 and Fig. 7.

IB 340716 (06--2005)2

4. Use a hex screw (4), hex nut (5), and washer (6)

to mount the timer (2) to an existing hole in the

back wall of the Instrument panel compartment.

Do not overtighten the hardware since doing so

could damage the timer.

5. Connect wires labeled 1, 2, 3, and 6 on the timer

start harness (1) to the appropriate terminals on

the timer (2). Refer to Fig. 2, Fig. 6, and Fig. 7.

FIG. 2

6. Connect the wire labeled KSW--17 on the timer

start harness (1) to terminal 17 on the key switch

containing wire 17/ORA from the main harness.

RefertoFig.3,Fig.6,andFig.7.

FIG. 3

7. Route the loose end of the harness out through

the left side of the instrument panel and down to

the relay panel.

8. Remove the relay cover (A) from the relay

panel. Refer to Fig. 4.

A

FIG. 4

9. Use the crimp splices and the heat shrink from

the timer start harness (1) kit to splice the wires

labeled 15AB, 15AA, and 18V into the main

harness wires of relay 12. Refer to Fig. 6 and

Fig. 7.

NOTE:Follow the polarity for the diode plug wires as

indicated on the wire labels.

10. Plug the diode (3) into the diode key switch

harness attached to the timer start harness (1).

Refer to Fig. 5.

3

Diode

Key

Switch

FIG. 5

11. Bundle the wires together and use the wire ties

included with the timer start harness (1) kit to

secure them together.

12. Reinstall the relay cover (A) back onto the relay

panel and the instrument panel into the dash.

13. Reconnect the battery cables to the batteries.

14. Disengage the hopper support bar and lower

the hopper.

15. Start the engine to test the starting response.

IB 340716 (06--2005) 3

FIG. 6

IB 340716 (06--2005)4

FIG. 7

Bill of Materials for Timer Kit, Start, LPG, CI [800] 374198

Ref.

Tennant

Part No. Description Qty.

o374198 )Timer Kit, Start, LPG, CI [800] 1

Yo1 374232 Harness, Start, Timer, LPG, [800] 1

YY 370156 Harness, Switch, Key, Diode, [515] 1

YY 78266 Tube, Heatshrink, .25ID 01.0L 5

YY 60455 Connector, Splice [12GA] 5

YY 49263 Tie, Cable, Nyl, 11.4L .19W 3.0 Max D 5

Y2 379656 Timer, 12VDC, 10 Sec 1

Y3 222290 Diode, Ele, Plug 1

Y4 07805 Screw, Hex, M6 X 1.0 X 35, SS (not shown) 1

Y5 08708 )Nut, Hex, Lock, M6 X 1.0, NL (not shown) 1

Y619066 Washer, Flat, #10 (not shown) 1

TENNANT COMPANY

P. O. Box 1452

Minneapolis, MN 55440-1452