Tennant 613087 User manual

KIT NO. 613087

36V TRANSAXLE REPLACEMENT KIT

Page 1 of 2

613088 Rev. 00 (02–02) Tennant Company Commercial Products Printed in U.S.A

INSTALLATION INSTRUCTIONS:

(Installation Time: 2 hours)

TOOLS REQUIRED: 7/16”, 9/16”, 11/16” Socket Wrench,

Small Flat Head Screwdriver and Snip Pliers.

1. Remove batteries from machine, 9/16”

wrench required.

FOR SAFETY: When servicing machine, wear

safety glasses and protective gloves when

handling batteries or battery cables. Avoid con-

tact with battery acid.

2. With adequate assistance, carefully turn

the machine upside down to access the

drive transaxle motor (Figure 1).

Fig. 1

3. Remove the wheels from the old transaxle,

7/16” socket wrench required (Figure 2).

Fig. 2

KIT CONTENTS

P/N. Description Qty.

612845 TRANSAXLE, 36V MOTOR, 116 RPM 1

612908 ADAPTER, WIRE TRANSAXLE 1

140501 NUT, 1/4–20 8

602881 BRACKET, TRANSAXLE MOUNT 1

130040 WIRE TIE 6.0 x .12 2

4. Carefully cut the wire-tie that secures the

motor’s wire harness, then unplug the wire

harness connector. Use a small flat head

screwdriver to disengage the connector

plug (Figure 3).

Fig. 3

5. Remove the transaxle mounting brackets

and motor guard bracket,11/16” wrench re-

quired. Then remove the old transaxle from

the machine (Figure 4).

Fig. 4

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Page 2 of 2

KIT NO. 613087

36V TRANSAXLE REPLACEMENT KIT

INSTALLATION INSTRUCTIONS –Continued

613088 Rev. 00 (02–02) Tennant Company Commercial Products Printed in U.S.A

6. Install the new transaxle on the machine.

Use the existing mounting hardware

including the supplied axle mounting

bracket, if needed. Use soapy water to

slide brackets over rubber mounts if

necessary. Make sure to reinstall the shim

on the side shown below (Figure 5).

NOTE: If your machine

was equipped with a motor

guard bracket, dispose of

bracket. It is not required

with new transaxle.

NOT REQUIRED

Use Shim

Fig. 5

7. Reinstall the old wheels on the new trans-

axle. Use existing washers with the new

nuts supplied with the kit.

8. Connect the transaxle wiring to the

machine using the transaxle wire adapter

supplied with the kit (Figure 6).

Fig. 6

9. Secure the transaxle wire adapter with

wire–ties supplied (Figure 7).

Fig. 7

10. Carefully turn the machine to the upright

position and reinstall the batteries (Figure 8).

Connect Last

–

CHARGER PLUG

MACHINE

FRONT

BLK

RED 31

RED

Fig. 8

FOR SAFETY: When servicing machine, wear

safety glasses and protective gloves when

handling batteries or battery cables. Avoid con-

tact with battery acid.

11. Test the machine for proper operation.

Turn the speed control knob to the slowest

setting and rotate the control grips com-

pletely forward. The machine should begin

to move slowly at a maintained speed. With

the grips still rotated completely forward,

gradually turn the speed control knob to the

maximum speed. The machine should be-

gin to accelerate to the maximum speed.

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