Tennant 6100E Training manual

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IB340165 (10-98)LITHOIN U.S.A.1

No.340165

Machine:6100E

Published:10-98/00

System:OPTIONS

INSTRUCTION BULLETIN

NOTE:DONOTDISCARD thePartsList fromtheInstruction Bulletin.Place theParts

Listinthe appropriateplace inyourmachinemanualforfuturereference.

Retaining thePartsListwill make iteasiertoreorderindividualparts and will

save you the costofordering anentire kit.

NOTE: Numbers in parenthesis ( ) are reference numbers for parts listed in Bill of Materials.

Installation instructions for kit number 83376

SYNOPSIS/PROBLEM:

This kit contains the parts needed to install a rollout battery case kit on the model 6100E

sweeper.

Please follow step-by-step instructions.

SPECIAL TOOLS/CONSIDERATIONS:Hand drill, .375 in drill bit

(Estimated time to complete: 2 hours)

PREPARATION:

(Referto FIG.1,2 and 3)

1. Turn off machine.

FORSAFETY:Beforeleaving orservicing machine,stop on levelsurface and setparking

brake.Thenturn off machine and remove key.

2. Raise the operator’s seat and locate the battery compartment.

3. Disconnect battery cables from machine.

WARNING:Always disconnectbattery cables from machinebeforeworking

on electricalcomponents.

INSTALLATION:

(Referto FIG.1,2 and 3)

1. Remove the left side cover shroud.

2. Remove and set aside all battery cables. Remove and set aside all batteries from the

machine. (RefertoFIG.1)

NOTE: The batteries will need to be reinstalled with the wires in the same pattern after the

rollout case kit is installed. Take note of the battery cable hook up pattern before

removal.

3. Remove the plastic battery tray and battery spacers. (RefertoFIG.1)

4. Remove the battery brace bracket. (RefertoFIG.1)

5. Measure and drill four .375 inch holes under the right side of the seat and mount the

battery case stop bracket (20) according to the measurements shown in figure 3.

(RefertoFIG.3)

IB340165 (10-98)LITHOIN U.S.A.2

NOTE: Some machines will have the holes already drilled.

6. Mount the battery roller bracket (1) and battery roller channels (2) with mounting hardware.

(RefertoFIG.2)

7. Mount two rubber bumpers (22) with hex screws (24), washers (12, 23) and lock nuts (21).

(RefertoFIG.2)

8. Mount the channel bumper (19) to the left side of the machine with hex screws (11) and

flat washers (12). (RefertoFIG.2)

9. Install the brace support bracket (17), with hex screws (11) and washers (12).

(RefertoFIG.2)

10. Mount the battery case brace (7) to the seat support brace with a hex screw (15),

washers (14) , and a lock nut (16). (RefertoFIG.2)

11. Apply a small amount of locktite (25) to one end of the threaded rod (9) and screw it into

the knob (10). Thread the rod through the free end of the battery case brace (7). Apply

another small amount of locktite (25)to opposite end of the threaded rod (9) and cap off

with the rubber bumper (8). (RefertoFIG.2)

12. Raise the battery case brace (7), and slide the rollout battery case (18) onto the battery

roller bracket (1). (RefertoFIG.2)

13. Lower the battery case brace (7) and place the free end into the brace support

bracket (17). (RefertoFIG.2)

14. Turn the knob (10) clockwise until the rollout battery case (18) is tight against the rubber

bumpers (22) on the opposite side of the machine. (RefertoFIG.2)

15. Install the entire battery group into the rollout battery case (18) in the same formation prior

to removal. (RefertoFIG.2)

16. Reconnect the the battery cables to the batteries in the same pattern they were connected

prior to removal. (RefertoFIG.2)

17. Replace the left side cover shroud.

18. Lower the operator’s seat.

19. Turn on the machine and check batteries for proper operation.

IB340165 (10-98)LITHOIN U.S.A.3

Remove

Remove

Remove

Remove and setaside

Remove and setaside

FIG.1BatteryGroup Removal

IB340165 (10-98)LITHOIN U.S.A.4

+

23

45

6

7

8

910

1

11

12

13

14

15

16

17

18

19

20

21

22

23

24

12

14

12

12

2

3

21

12

11

11

22

23

11

Seatsupportbrace

FIG.2RolloutBatteryCase KitInstallation

IB340165 (10-98)LITHOIN U.S.A.5

+

9.225 (2)

5.00 (2)

2.22 (2)

1.00 (2)

.375 (4)

FIG.3DimensionsforBatteryCase Stop Mounting Holes

IB340165 (10-98)LITHOIN U.S.A.6

BILL OFMATERIALSFOR ROLLOUTBATTERYCASE KIT83376

TENNANT

Ref.PartNo.Description Qty.

1 83371 Bracket Wldt, Roller, Battery 1

2 83370 Channel, Roller, Battery Case 2

3 369415 Bearing, Cam Follower 8

4 25047 Screw, Hex, .25--20 x 1.25, G5 8

5 32490 Washer, Flat, .25 Hard 8

6 32981 Nut, Hex, Lock, .25--20, NI 8

7 83362 Brace, Battery Case 1

8 83377 Bumper, Rubber 1

9 83381 Rod, Threaded, M6 x 1.50 Lg 1

10 83361 Knob, 2.38D .88H M6 Insert 1

11 16931 Screw, Hex, M08--1.25 x 20, 8.8 14

12 32491 Washer, Flat, .31 Hard 14

13 06961 Screw, Hex, M10--1.5 x 20, 8.8 2

14 32492 Washer, Flat, .38 Hard 4

15 39284 Screw, Hex, M10--1.5 x 35, 8.8 1

16 41430 Nut, Hex, Lock, M10--1.5, NI 1

17 83363 Bracket, Support, Brace 1

18 83365 Case Wldt, Battery, Roll--Out 1

19 83375 Channel Wldt, Bumper 1

20 83382 Bracket, Stop, Battery Case 1

21 08709 Nut, Hex, Lock, M08--1.25, NI 6

22 369481 Bumper, Rubber, 2.50 Dia. x 1.00 2

23 36996 Washer 2

24 76570 Screw, Hex, M08--1.25 x 30, 8.8 2

25 19859 Adhesive, thread 1

TENNANT COMPANY

P. O. Box 1452

Minneapolis, MN 55440-1452