TECALEMIT Visconet II User manual
Translation of the
original operating manual
Operating manual
Visconet II
Item-No.: 104123700, 104133701, 104123702, 104143701, 104163700,
104173701
2 44 133 101-E Visconet II
Important!
The operating manual is always to be read before commissioning the equipment. No
warranty claim will be granted for faults and damage to the equipment arising from
insufficient knowledge of the operating manual.
Copyright
© HORN GmbH & Co. KG. All rights reserved.
Text, graphics and layout copyright protected. Reproduction and copying, including in
part, only permitted with written permission. Technical changes reserved.
Ser ice Hotline +49 1805 900 301
(0,14 €/Min: on the German landline network, Mobile telephone max. 0,42 €/Min.)
ser ice@tecalemit.de
Document-No.: 44 133 101-E
As of: 10.09.2019
44 133 101-E Visconet II 3
Table of content
1. Safety instructions .............................................................................................. 4
2. Technical description ......................................................................................... 6
2.1 Description ................................................................................................................. 6
2.2 Appropriate use........................................................................................................ 6
2.3 Product versions ...................................................................................................... 6
2.4 Technical data ........................................................................................................... 7
2.4.1 Diagram I .......................................................................................................
2.4.2 Diagram II – Visconet II, Visconet II F ...................................................
2.4.3 Diagram III – Visconet II M, Visconet II M F ........................................
3. Assembly instructions ........................................................................................ 9
3.1 Place of installation ................................................................................................ 9
3.2 Assembly .................................................................................................................... 9
3.3 Option flow meter ................................................................................................... 9
4. Operation ............................................................................................................ 10
4.1 Commissioning and re-commissioning .......................................................... 10
4.2 Normal operation ................................................................................................. 10
4.3 Flow meter (optional) .......................................................................................... 10
5. Dismantling ........................................................................................................ 11
6. Fault display – What to do if...? ..................................................................... 11
7. Maintenance ....................................................................................................... 12
7.1 Leak test .................................................................................................................. 12
7.2 Discharge hose ...................................................................................................... 12
7.3 Fuse ........................................................................................................................... 12
7.4 Cleaning the system ............................................................................................. 12
. Disposal ............................................................................................................... 12
9. Declaration of conformity ............................................................................... 13
4 44 133 101-E Visconet II
1. Safety instructions
The device is a state of the art piece of equipment and has been constructed
according to recognised safety specifications. It is nevertheless possible that use of
the device will present hazards to the operator or to third parties, or may damage the
device or other property. It is therefore essential to act in accordance with these
safety instructions, and in particular with those sections identified as warnings.
Warning notices and symbols
In the operating manual, the following signs are used for highlighting important
information.
Special information for economical use of the equipment.
Special information or "dos and don'ts" for damage pre ention.
Information or “dos and don'ts” for the pre ention of damage to persons or
equipment.
Appropriate use
The device may only be used if it is in perfect condition, and then only for its
intended purpose, in compliance with all safety regulations, with an awareness of the
potential risks, and according to the operating manual. Any faults that may impair the
safety must be rectified immediately.
The device and its components are only to be used for handling the liquids listed and
the purpose described. Using the machine for any other purpose would constitute
inappropriate use. The manufacturer is not responsible for any loss arising as a result
of this, the risk for this is borne only by the operating company.
Organisational measures
This operating manual should always be kept readily available at the site of
operation! Each person concerned with the assembly, commissioning, maintenance
and operation of the equipment must have read and understood the entire operating
manual. It is essential that the type plate and the warning notices attached to the
device are observed, and are maintained in a fully readable condition.
Qualified personnel
The operating, maintenance and assembly personnel must be appropriately qualified
for their work. The areas of responsibility, competences and supervision of the
personnel must be precisely regulated by the operating company. If the personnel do
not have the required knowledge, they must be trained and instructed. The operating
company must also ensure that the contents of the operating manual are properly
understood by the personnel.
Waters protection
The device has been designed to handle water hazardous substances. The regulations
on the operating place (e.g. Water Resources Act WHG, = ordinance on installations for
handling of substances hazardous to water VAwS) must be adhered to.
44 133 101-E Visconet II 5
Hydraulics
Only persons with special knowledge and experience with hydraulic systems may
carry out work on hydraulic parts and equipment. All lines, hoses and screw joints
should regularly be checked for leaks and visible external damage. Any damage must
be rectified immediately. Any oil spurting out can cause injuries and fire.
The relevant safety regulations for the product must be followed when handling oils,
greases or other chemical substances!
Maintenance and Ser ice
According to the regulations of the water resources law only authorized services may
work on devices for flammable and/or water endangering substances. During such
works, appropriate tools are to be used (avoid sparking). Before any kind of work on
the device, all fuel lines are to be completely emptied and aerated.
Do not make any changes. Modifications or additions to the device which may affect
the safety cannot be carried out without consent of the manufacturer. Exclusively
genuine spare parts made by the manufacturer may be used.
Electric power
Work on the electrical equipment may only be carried out by a qualified electrician or
by trained persons under the guidance and supervision of a qualified electrician
according to electro-technical guidelines. Machine or system components, on which
inspection, maintenance or repair work is to be carried out must be de-
energised.Product description
6 44 133 101-E Visconet II
2. Technical description
2.1 Description
The electric pump Visconet II is a self-priming pump. Howe er, permanent operation
without liquid may cause damage of the pump impellers!
2.2 Appropriate use
The electric pump Visconet II is exclusi ely designed for the deli ery of motor and
gear oil. They are not suitable for con eying used oils.
The temperature of the liquid to be pumped must be in the range +10°C to +40°C.
The pump has no safety de ice to pre ent automatic restarting after interruption of
the power supply.
The Visconet II must not be operated with flammable or explosi e liquids with a flash
point of below 55 °C (hazard classes AI, AII and B). Liquids with a flash point abo e
55 °C (hazard class A III) must not be transported if they are heated beyond their
flash point.
Operation in explosion-risk areas is not permitted. There is a risk of explosion!
2.3 Product ersions
Item
-
N
o.
P
roduct
F
eatures
104 123 700
Visconet II
O
il nozzle
ZV 2000
104 133 701
Visconet II F
Oil
nozzle ZV 2000
,
Flow meter
FMOGne
104 123 702
Visconet II HDZne
Manual flow meters
FMOGne
104 143 701
Visconet II HDZe
Manual flow meters FMOGe, calibratable
104 163 700
Visconet II M
O
il nozzle
ZV 2000
107 173 701
Visconet II M F
Oil nozzle ZV 2000, Flow meter FMOGne
44 133 101-E Visconet II 7
2.4 Technical data
Type Visconet II, Visconet II F Visconet II M, Visconet II M F
Year of construction Please see name plate
Voltage 230 V~ 50 Hz
Input capacity 1,22 kW 0,64 kW
Current 5,3 A 2, A
Connecting cable 2 m
Zero deli ery pressure 4,5 bar (65.25 psi) 2,0 bar (29.0 psi)
Nominal pump capacity see diagram I to III
Max. iscosity 2000 mPas 1000 mPas
Min. iscosity 100 mPas
Drum thread G 2"
Nozzle hose DN 19 x 4000 mm
Suction head 40 mm
Duration of operation 100 %
Weight 13,5 kg (VISCONET II F, VISCONET II M F: 14,0 kg)
44 133 101-E Visconet II
2.4.1 Diagram I
2.4.2 Diagram II – Visconet II, Visconet II F
2.4.3 Diagram III – Visconet II M, Visconet II M F
44 133 101-E Visconet II 9
3. Assembly instructions
3.1 Place of installation
The installation location should be selected to ensure trouble-free operation. In
addition, it must be accessible for maintenance work.
3.2 Assembly
Before fitting check all parts for any
packaging material residue.
Connect suction tube (1) to the drum
thread (2) and tighten firmly.
Screw drum thread with suction tube
into the G2" container opening.
Lay sealing on the barrel thread and
connect pump with the enclosed screws
M 10x35, high tension and hexagonal
nuts M 10.
Screw discharge hose (3) with the
external thread G1" into the exit of the
pump. Screw other end of the discharge
hose into the hose swivel (4).
After mounting, please test the
connections for leakages.
3.3 Option flow meter
When a flow meter is in scope of supply, please connect
the G1” screwing of the discharge hose with the elbow at
flow meter´s outlet (5). The other screw coupling is
connected to the rotary joint of the automatic nozzle (4).
For operation of the meter see the enclosed
instructions.
5
1
4
2
3
10 44 133 101-E Visconet II
4. Operation
4.1 Commissioning and re-commissioning
Running the pump without liquid for a longer period of time (> 1 min.) must be
a oided, as it may result in damage of the pump impellers.
Put nozzle into a tank or into a collecting basin. Open nozzle at the nozzle lever.
Switch on pump, after short time discharge liquid emerges out of the nozzle.
In case of a too small suction capacity during the return to service the pump can be
evacuated via the knurled-head screw at the pump body.
A suitable container has to be held under the screw and these has to be carefully
unscrewed. As soon as media comes out fasten screw.
The electric pump Visconet II may only be operated under supervision.
4.2 Normal operation
A oid dry running (>1 min).
With the nozzle closed and the pump filled with medium it may be operated for max.
1 min, since otherwise this can lead to excessi e heating and pump ane damage.
After the filling process, the nozzle must be replaced in its nozzle holder.
The discharge hose should not remain lying on the ground in order to pre ent
damage to it (e.g. by dri ing o er it).
A defecti e hose can cause contamination.
If any leakage occurs in the pump, the hoses or the nozzle, operation must be stopped
immediately and the fault rectified.
Switch the pump on.
Hold nozzle into filling container or put nozzle into vehicle tank and press nozzle
lever according to quantity required.
At the end of delivery, switch the electric pump off and place the nozzle in its
holder.
4.3 Flow meter (optional)
Version: Visconet II F, Visconet II MF, Visconet II HDZne, VisconetT II HDZe
Please see operation manual flow meter.
This manual suits for next models
6
Table of contents
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