Team Grill PG-40408S0LB User manual
TM
GAS BBQ GRILL USER’S MANUAL
MODEL NUMBER: PG-40408S0LB
CUSTOMER SERVICE: (888)-287-0735
FOR OUTDOOR USE ONLY
DANGER
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flame.
3. Open lid.
4. If odor continues, keep away from the
appliance and immediately call your gas
supplier or your fire department.
WARNING
1. Do not store or use gasoline or other
flammable liquids or vapors in the
vicinity of this or any other appliance.
2. An LP cylinder not connected for use
shall not be stored in the vicinity of this
or any other appliance.
LIMITED WARRANTY
TM
Model Number: PG-40408S0LB
PermaSteel BBQ Grill
Team Grill™ Warranties that this Product shall be free from defects in workmanship and materials,
for a period of 1 Year from the date of original purchase. Our obligation under this warranty shall
be limited to replacement of parts during the warranty period. Our liability shall not extend beyond
replacement of parts, This warranty excludes igniter batteries, normal wear & tear such as paint
loss, discoloration and rust on the Product and its parts or components, and any damage arising
from any of the following: negligent use or misuse of the Product, use contrary to this User’s
Manual, or alteration by any one other than Permasteel Inc. All warranty coverage is void if this grill
is ever used for commercial or rental purposes; this warranty is valid only in the USA. the warranty
period of 1 year shall not be extended or renewed by the repair or replacement of parts or
compensation for the Product. If your Product is defective or otherwise requires service or parts,
please call Team Grill™ Customer Service toll-free at (888)-287-0735, between 8:00 a.m. and 5:00
p.m. PST. Consumer is responsible for shipping, handling and processing of warranty claims after
30 days of purchase date. As proof of purchase a copy of your original purchase receipt must
accompany any service request,
Component Warranty Period:
Burners: 1 Year
Flame Tamer: 1 Year
Cooking Grids: 1 Year
Valves: 1 Year
Frame, Housing, Cart, Control Panel,
Igniter, and Related Parts: 1 Year
All Stainless Steel Parts: 1 Year
Hood 1 Year
LIMITATION OF REMEDIES AND LIABILITY
We shall not be liable for any incidental or consequential damages for breach of any express or
implied warranty on its Product. Except to the extent prohibited by applicable law, any implied
warranty or merchantability or fitness for a particular purpose on this Product shall be limited to the
duration of the above warranty. Neither us nor anyone else who has been involved in the creation,
production, or delivery of the Product shall be liable for damages of any type, including but not
limited to any lost profits, lost savings, loss of anticipated benefits, or other incidental or
consequential damages which may arise out of the purchase, use, or inability to use the Product,
whether arising out of contract, negligence, strict tort, or under any warranty, or otherwise, even if
you have been advised of the possibility of such damage or any other claim by any other party.
Our liability for any breach of warranty shall be limited to repair or replacement of the defective part
or parts as described above. Some states do not allow the exclusion or limitation of incidental or
consequential damages, so the above limitation or exclusion may not apply to you. The above
warranty gives you specific legal rights, and you may have other rights which vary from state to
state.
TABLE OF CONTENTS
TM
BEFORE YOU BEGIN
MESSAGE TO OUR USERS PAGE 1
SAFETY SYMBOLS PAGE 1
INSTALLATION & SAFETY PRECAUTIONS PAGE 2
PROPANE & GAS WARNING PAGE 2
ASSEMBLY
PARTS PAGE 3
STEPS PAGE 5
POST ASSEMBLY
GAS CONNECTION PAGE 15
LEAK TESTING PAGE 19
FINAL INSTALLATION CHECK LIST PAGE 20
GRILL LIGHTING INSTRUCTION PAGE 21
OPERATING INSTRUCTION PAGE 22
CARE & MAINTENANCE PAGE 24
TROUBLE SHOOTING PAGE 26
FOOD SAFETY PAGE 27
GRILL STORAGE PAGE 27
1
Thank you for your purchase of our BBQ Gas Grill. We sincerely wish you will enjoy
using our fine products.
Please read this User’s Manual in its entirety before using the grill.
Please contact our customer service at (888)-287-0735 if you have any questions.
Please read this User’s Manual carefully. Failure to follow the provided instructions
can result in seriously bodily injury and/or property damage.
Some parts of this grill may have sharp edges. Please wear suitable protective gloves.
IMPORTANT: This grill is intended for outdoor use only and is not intended to be
installed in or on recreational vehicles or boats.
NOTE TO INSTALLER: Leave this User’s Manual with the customer after delivery
and/or installation.
NOTE TO CONSUMER: Leave this User’s Manual in a convenient place for future
reference.
The symbols listed here are being used through out this User’s Manual. Please pay
special attention to them. The meaning of each of the symbols is listed here:
DANGER–this symbol indicates an imminently hazardous situation which
will result in death or serious bodily injury if not properly followed.
WARNING– this symbol indicates a warning of potential serious
bodily injury if the instructions are not strictly followed. Please be sure to read and
follow all these messages carefully.
CAUTION! – this symbol indicates a potentially hazardous situation which
may result in minor or moderate bodily injury if the instructions are not properly
followed.
MESSAGE TO OUR USERS
SAFETY SYMBOLS
2
WARNING
READ THIS SECTION FIRST BEFORE INSTALLING THE GRILL
This grill is designed to use LP gas only. Please use the grill with the regulator
supplied by Team Grill™
The installation of this appliance must conform with local codes or, in the absence
of local codes, with either the National Fuel Gas Code, ANSI Z223. 1, or
CAN/CGA B149.1, Natural Gas Installation Code or CAN/CGA-B149.2, Propane
Installation Code.
The LP-gas supply cylinder is to be constructed and marked in accordance with the
specifications for LP-gas cylinders of the U.S. Department of Transportation
(DOT) or the National Standard of Canada, CAN/CSA-B339, Cylinders,
Spheres and Tubes for the Transportation of Dangerous Goods.
If an external electrical source is utilized, the outdoor cooking gas appliance, when
installed, must be electrically grounded in accordance with local codes or, in the
absence of local codes, with the National Electrical Code, ANSI/NFPA 70-1990,
or the Canadian Electrical Code, CSA C22.1. Keep the power cord of the motor
away from the hot surfaces of the grill while in use. Remove and store the motor in
a dry place when not in use.
This grill is safety certified for use in the United States and Canada only. Never
modify to use in other places. Modification may cause serious bodily injury or
property damage. PermaSteel is not responsible for any modifications, and all
warranties will be void.
WARNING
FOR YOUR SAFETY, PLEASE READ THIS SECTION FIRST
If you smell gas:
Shut off gas to the grill.
Extinguish any open flames immediately.
Open the grill lid.
If the odor persists, please call your gas supplier or your fire department
immediately.
Do not store or use gasoline or other flammable items in the vicinity of this grill.
Any LP cylinder that is not connected for use should not be stored in the vicinity
of this grill.
INSTALLATION/SAFETY PRECAUTIONS
PROPANE & GAS WARNING
3
GRILL PARTS LIST
Key Description Qty Key Description Qty
1 ROTATE ROD,SIDE BURNER LID 2 32 GREASE CUP 1
2 SIDE BURNER LID 1 33 MATCH HOLDER FIXER 1
3 SIDE BURNER GRID 1 34 MATCH HOLDER 1
4 IGNITOR WIRE,SIDE BURNER 1 35 GREASE CUP CLIP 1
5 SIDE BURNER 1 36 GREASE TRAY 1
6 SIDE BURNER BASE 1 37 LEFT SIDE SHELF FRONT
PANEL 1
7 RIGHT SIDE SHELF 1 38 LOGO PLATE 1
8 RIGHT SIDE SHELF FRONT PANEL 1 39 HOOK 4
9 ELECTRONIC IGNITION MODULE 1 40 PUSH BAR 1
10 CONTROL PANEL BRACKET 2 41 LEFT SIDE SHELF 1
11 REGULATOR 1 42 LEFT SIDE PANEL,FIREBOX 1
12 SIDE BURNER HOSE 1 43 MAIN LID HANDLE 1
13 SIDE BURNER VALVE 1 44 MAIN LID INNER LAYER 1
14 MAIN BURNER VALVE 4 45 BACK PANEL, FIREBOX 1
15 MANIFOLD 1 46 LEFT SIDE END-CAP SILICONE 1
16 CONTROL KNOB BEZEL 5 47 RUBBER BUMPER 4
17 CONTROL KNOB 5 48 MAIN LID OUTER LAYER 1
18 RIGHT LEG ASSEMBLY 1 49 RIGHT SIDE END-CAP 1
19 HITCH PIN 10 50 TEMPERATURE GAUGE 1
20 FLANGE NUT 1 51 TEMPERATURE GAUGE BEZEL 1
21 AXLE WASHER 1 52 COOKING GRATE 2
22 AXLE ROD 1 53 WARMING RACK 1
23 WHEEL 2 54 FLAME TAMER 4
24 BOTTOM SHELF 1 55 ROTATE ROD, MAIN LID 2
25 LOWER/UPPER FRONT PANEL 2 56 SIDE SHELF SUPPORT
BRACKET 4
26 BACK RAIL 1 57 RIGHT PANEL, FIREBOX 1
27 TANK HOLDER 1 58 MAIN BURNER TUBE 4
28 LEG EXTENDER,FRONT 1 59 FLAME CARRY OVER TUBE 3
29 LEG EXTENDER,REAR 1 60 ELECTRODE,MAIN BURNER 1
30 LEFT LEG ASSEMBLY 1 61 FRONT PANEL, FIREBOX 1
31 TANK BAFFLE 1 62 CONTROL PANEL 1
4
GRILL PARTS DIAGRAM
Notice: This part list is for your reference only, some parts will be different,
please subject to the actual appliance in carton.
5
PLEASE READ AND FOLLOW THESE INSTRUCTIONS CAREFULLY STEP BY STEP
Before Assembly Open shipping box by slicing down its edges with a box cutter.
Remove all packed grill parts and packing materials from the styrofoam support pieces.
Obtain the aid of an assistant to remove the grill head from the support pieces. Place
the grill head on its side; do not place it on its bottom or the grease tray could become
bent. Remove the rest of the grill parts from the styrofoam support pieces, then place
the grill head onto the support pieces as shown in the picture to the right. Carefully
open the grill head and remove the contents packed in it.
Tools Required:
#2 Philips head screwdriver (not provided)
The following hardware are provided in blister pack:
ASSEMBLY INSTRUCTIONS
WARNING
Item Description Figure Quantity
1 M4X10 screw 24 pcs
2 M5X10 screw 4 pcs
3 M6X13 screw 16 pcs
4 M6 compression washer 8 pcs
5 M6 flat washer 8 pcs
6 M5 flat washer 4 pcs
7 M6 lock washer 8 pcs
8 M5 lock washer 4 pcs
6
ASSEMBLY INSTRUCTIONS
STEP I: Bottom Shelf to Legs
Place bottom shelf end with cut out hole for LP cylinder between legs with
axle holes. Attach to right and left leg assemblies with (6) M4x10 screws. Do
not fully tighten at this time. Cart will not be level. This will be corrected when
the feet and wheels are installed.
Axle hole
Bottom Shelf
Rear
Front
Left Leg Assembly
Right Leg Assembly
7
ASSEMBLY INSTRUCTIONS
STEP II: Wheels and Leg Extenders to Cart
Turn assembly upside down. Align the bottom shelf side holes with leg holes.
Attach sides of bottom shelf to four legs with (4) M6x13 screws, M6 lock
washers and M6 flat washers. Fully tighten all shelf screws, top and bottom.
Remove hitch pin, nut and washer from axle. Insert axle rod through a wheel,
through both right leg axle holes, and through other wheel.
Attach with (1) Axle washer, nut and hitch pin. Assemble wheels with “cone”
side against legs.
Hammer leg extenders onto left legs.
Leg Extender Front
Leg Extender Rear
Axle Rod
Axle Washer
Hitch
Pin
Nut
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