TE Connectivity HT40 User manual

Operating instructions

HT40 Basic Hand Tool

Customer Manual No.: 411-18589-1 Rev.A

Customer Manual PN: 2-744017-1

Language: en (translation)

HT40 Basic Hand Tool

Page 2 - 7 Operating instructions

411-18589-1 Rev.A

Contents

Revision history.......................................................................................................3

Introduction .............................................................................................................3

2.1

About this operating manual ..................................................................................................................3

2.2

Intended use...........................................................................................................................................3

Description...............................................................................................................4

3.1

Functional description ............................................................................................................................4

Changing the dies ...................................................................................................5

4.1

Installing dies..........................................................................................................................................5

4.2

Removing dies........................................................................................................................................6

Operation .................................................................................................................6

5.1

Crimping terminals .................................................................................................................................6

5.2

Fast feed ................................................................................................................................................6

5.3

Early release ..........................................................................................................................................6

Customer Service, EMEA Service Hotline.............................................................7

Maintenance and servicing.....................................................................................7

7.1

Daily maintenance..................................................................................................................................7

7.2

Periodic inspection.................................................................................................................................7

HT40 Basic Hand Tool

Page 3 - 7 Operating instructions

411-18589-1 Rev.A

1 Revision history

Rev. Date Description Name

A 12.05.2015 First version Levin Sandhu

Tab. 1 : Revision history

2 Introduction

2.1 About this operating manual

These operating instructions describe the use and operation of the HT40 Hand tool and the

necessary maintenance measures. All persons using the Hand tool must therefore be familiar

with these operating instructions and follow them. It should be stressed that the operating in-

structions for the HT40 Hand tool are essential.

These operating instructions must be available with the Hand tool at all times. The Hand tool

owner/user is obliged to supplement these operating instructions with instructions in line with

existing national regulations for the prevention of accidents and environmental protection.

These operating instructions apply to the following Hand tool from TE Connectivity:

HT40 Basic Hand Tool: TE PN 4-1579000-0

2.2 Intended use

The HT40 Basic Hand tool can process the widest range of crimp contacts using different crimp-

ing dies, up to a cross-section of 120 mm².

HT40 Basic Hand Tool

Page 4 - 7 Operating instructions

411-18589-1 Rev.A

3 Description

3.1 Functional description

Basic Hand tool for the use of exchangeable crimping dies up to a maximum cross-section of

120 mm². The linear hub with integrated fast feed ensures precise work. The gear ratio of the

tool enables a high crimping force of 35 kN with low manual force. Crimping dies can be ex-

changed quickly and without tools using the hinged adapter.

A releasable ratchet ensures high crimping quality.

Abb. 1 : The hand tool

Item Description Item Description

1 Handle 2 Crimping head/Upper die holder

3 Lower, movable die holder 4 Locking pin

5 Releasing lever 6 Fast feed lever

7 Releasing pin SW 21 8 Combination spanner SW 21

Tab. 2 : Hand tool components

Back Side

3 4

2 5 8

7 6 1

HT40 Basic Hand Tool

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411-18589-1 Rev.A

4 Changing the dies

Abb. 2 : Exploded diagram

No. Description No. Description

1 Hand tool basic body 2 Crimping head/Upper die holder

3 Lower die 4 Upper die

5 Locking pin 6 Lower, movable die holder

Tab. 3 : Hand tool components

4.1 Installing dies

Select the crimping die that you require.

Open the tool grip and check that the movable die holder is completely retracted.

Pull both locking pins out until the stop.

Remove the crimping head.

Position the lower die in the lower die holder until it has engaged.

Position the upper die in the crimping head until it has engaged.

NOTE

Ensure that the die label points in the direction of the fast feed lever.

NOTE

Ensure that the die label points in the direction of the fast feed lever.

HT40 Basic Hand Tool

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411-18589-1 Rev.A

Insert the crimping head into the hand tool basic body again.

Press the locking pins until the stop.

4.2 Removing dies

Open the tool grip and check that the movable die holder is completely retracted.

Pull both locking pins out until the stop.

Remove the crimping head.

Remove both crimping dies.

Insert the crimping head into the hand tool basic body again.

Press the locking pins until the stop.

5 Operation

5.1 Crimping terminals

This process can be taken from the operating manual of the corresponding crimping die.

5.2 Fast feed

It is possible to drive the movable die holder more quickly into the position that you require us-

ing the fast feed lever. Only one further step is needed for this.

Rotate the fast feed lever anticlockwise until you have reached the position that you re-

quire.

5.3 Early release

If a release of the hand tool must be carried out, this is possible in a few steps. Depending on

the progress of the crimping or the extent of the hand tool loading, two situations are possible:

Situation 1: Very low or no loading of the hand tool

Press the releasing lever downwards and keep this pressed.

Rotate the fast feed lever clockwise until the movable die holder is in the initial position.

Situation 2: High loading of the hand tool

Press the releasing lever downwards and keep this pressed.

Position the combination spanner on the releasing pin on the back side.

Now rotate this anticlockwise until the movable die holder is in the initial position.

NOTE

Do not use the terminal in the case of early release!

NOTE

Do not use the terminal in the case of early release!

HT40 Basic Hand Tool

Page 7 - 7 Operating instructions

411-18589-1 Rev.A

6 Customer Service, EMEA Service Hotline

Please contact us for all service enquiries or technical support:

Monday – Thursday 8am to 4pm

Friday 8am to 2pm

Tel. +49 (0) 6151 607 -1518

www FieldServiceE[email protected]m

_____________________________________________

TE Connectivity Germany GmbH

c/o Schenck Technologie- und Industriepark GmbH

Landwehrstr. 55/Gebäude 83

64293 Darmstadt

Germany

Additional information and contacts can also been found on the Web.

Visit us at: http://tooling.te.com/

7 Maintenance and servicing

7.1 Daily maintenance

The following daily maintenance tasks should be performed by the responsible operator:

Use a soft, clean brush or a lint-free cloth to remove dirt, dust, moisture and other residues

from the hand tool. Do not use any hard or abrasive tools or materials that could damage

the hand tool.

Apply sewing-machine oil to all pivot points and bearing surfaces. Do not lubricate exces-

sively.

If the hand tool is not needed, store it in a clean and dry location.

7.2 Periodic inspection

The hand tool should be inspected periodically by suitably qualified staff according to the

level of use, and the inspections should be documented.

Check the hand tool for wear and damage, particularly in the area of the crimp nests.

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