TE Connectivity HVA280-2P User manual

Instruction Sheet

1 of 4

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PRODUCT INFORMATION

1-800-522-6752

This controlled document is subject to change.

For latest revision and Regional Customer Service,

visit our website at www.te.com.

408-35241

5 NOV 2021 Rev A

Figure 1: Crimping die and ferrule locator assembly for HVA280-2P ferrules

Shank

Rear locator

Crimper

Nest

Hold-down

Ferrule locator assembly

1. INTRODUCTION

The crimping die assembly (Figure 1) is designed to be installed into the modular tool holders listed in Table 1.

The crimping die assembly is designed to crimp HVA280-2P ferrules.

Table 1: Part numbers and documents

Crimping die

assembly

Wire range

Terminal part

number

Application

specification

Modular tool

holder

Instruction

sheet

2385674-1

2x4+2x5 mm²

1587723-3

1587724-3

2103171-1

114-32034

2305470-1

408-35048

2326378-1

408-35049

Crimping Die and Ferrule Locator

Assembly for HVA280-2P Ferrules

408-35241

Rev A

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2. DESCRIPTION

Each crimping die assembly consists of a crimper, a nest, a hold-down, a rear locator, and a ferrule locator

assembly (as shown in Figure 1).

NOTE

The rear locator and the ferrule locator assembly maintain the ferrule position during the crimping process. The hold-down

maintains the parallelism of the ferrule during the crimping process. They are supplied pre-assembled to the crimping die.

3. INSTALLING THE DIE ASSEMBLY

For information concerning die installation, removal and general performance of each modular tool holder, refer

to the applicable 408 series instruction sheet packaged with the tool holder (Table 1).

DANGER

To avoid personal injury, always disconnect electrical and air supply from the power unit before installing the die assembly

into the tool holder.

To achieve proper orientation of the dies during installation, ensure that the alignment dots are facing in the

direction of the wire clamp on the modular tool holder (Figure 2).

Figure 2: Alignment dots

Alignment dots

Wire clamp

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Rev A

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4. CRIMPING

Strip length and specific crimp information for each terminal being crimped using this die assembly can be

found in the Application Specification referenced in Table 1.

CAUTION

If the tool holder is equipped with a crimp height (fine adjust) adjustment, you can avoid damage to the terminator, modular

tool holder or die assembly by starting at setting A on the crimp disc and incrementally adjusting to the specified crimp height.

If the machine has crimp height/shut height adjustment, refer to the applicable 412 series customer manual for guidance.

1. Insert the properly stripped wire into the ferrule assembly per application specification referenced in

Table 1. Verify that no strands are exposed.

2. Insert the cable lug into the die assembly with the outer ferrule placed on the nest and the shield

placed in the ferrule locator assembly (Figure 3).

3. Close the wire clamp to clamp the wire in place.

4. Cycle the terminator to complete the crimp.

5. Open the wire clamp to remove the crimped assembly from the tooling.

Figure 3: Crimping

5. INSPECTING THE CRIMP

For crimp inspection information, refer to the 114 series application specification referenced in Table 1 for the

ferrule being crimped.

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Rev A

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6. MAINTENANCE AND INSPECTION

Each die assembly is inspected before shipment. When it arrives at your facility, inspect it immediately to

ensure that it was not damaged during shipping.

6.1. Daily maintenance

Make each operator aware of (and responsible for) the following daily maintenance requirements:

Remove dust, moisture, and other contaminants with a clean, soft brush or soft, lint-free cloth. Do not

use objects that could damage the dies.

When the dies are not in use, store them in a clean, dry area.

6.2. Periodic inspection

Regular inspections should be performed by quality control personnel. A record of scheduled inspections

should remain with the dies or be supplied to personnel responsible for the dies. Perform at least one

inspection per month. Base your inspection frequency on the amount of use, ambient working conditions,

operator training and skill, and established company standards. Perform the inspection as follows:

Remove all contaminants with a clean, soft brush or soft, lint-free cloth. Do not use objects that could

damage the dies.

Inspect the crimp area for flattened, chipped, cracked, worn, or broken areas. If damage or abnormal

wear is evident, replace the dies. Refer to Section 7, REPLACEMENT AND REPAIR.

7. REPLACEMENT AND REPAIR

If the dies are damaged or worn excessively, they must be replaced. Order replacement dies through your TE

representative. You can also order parts by any of the following methods:

Go to TE.com and click the Shop TE link at the top of the page.

Call 800-522-6752.

Write to:

CUSTOMER SERVICE (038-035)

TE CONNECTIVITY CORPORATION

PO BOX 3608

HARRISBURG PA 17105-3608

For customer repair services, call 800-522-6752.

8. REVISION SUMMARY

Revisions to this instruction sheet include:

Initial release

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