TE Connectivity 575937 User manual

Instruction Sheet

1 of 2

*Trademark

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PRODUCT INFORMATION

1-800-522-6752

This controlled document is subject to change.

For latest revision and Regional Customer Service,

visit our website at www.te.com.

411-1040

27 JAN 16 Rev B

TOOL

NO.

CRIMP

SYMBOL

WIRE SIZE

mm [CMA]

INSULATION DIAMETER

mm [in.]

TERMINAL

NO.

TERMINAL

H.P. NO.

575937

0.3-0.75

[600-1500]

1.39-2.54

[.065-.100]

163240

163242

163241

163243

0.5-1.0

[1000-2000]

1.65-2.79

[.065-.110]

160495

160565

160496

160566

575938

1.0-1.5 MM

[2000-3000]

2.28-3.3

[.090-.130]

160497

160567

160498

160568

1.5-2.5

[3000-5000]

2.54-3.8

[.110-.150]

160497

160567

160498

160568

Figure 1

1. INTRODUCTION

Crimping tools 575937 and 575938 are used to crimp the MATE-N-LOK Terminals listed in the table in

Figure 1. Use this table to select the proper tool for the wire size to be used.

NOTE

Dimensions in this instruction sheet are in millimeters [with inches in brackets]. Figures are for reference only and are not

drawn to scale

Reasons for reissue are provided in Section 5, REVISION SUMMARY.

2. WIRE STRIPPING

Strip the wire 5.2 mm [.200 in.] for both the pin and socket terminals.

3. INSULATION CRIMPING ADJUSTMENT

1. The insulation crimping jaws have three adjustments.

2. Place the insulation crimping adjustment pin in the No. 3 position. See Figure 1.

3. Place the terminal in the tool according to Paragraph 4, and insert the unstripped wire into only the

insulation barrel.

PROPER USE GUIDELINES

Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools. Hand tools are intended for occasional use and low

volume applications. A wide selection of powered application equipment for extended-use, production operations is available.

MATE-N-LOK* Terminal

Crimping Tools

Crimp Symbol

Stamped Here

Insulation Crimping

Adjustment Pin in

No. 3 Position

CERTI-CRIMP*

Hand Crimping Tool

Ratchet Control

Locator Slot

Wire Barrel

Insulation Barrel

Socket

5.2 [.205]

ORIGINAL INSTRUCTIONS

411-1040

Rev B

2 of 2

4. Crimp the terminal. Bend the wire back and forth once. If the wire pulls out, set pin in No. 2 position

and repeat the test until the desired grip is obtained.

4. CRIMPING PROCEDURE

1. These tools is equipped with a CERTI-CRIMP Ratchet (see Figure 1) to ensure proper crimping. To

open the tool handles, squeeze them until the ratchet releases.

NOTE

Once the ratchet is engaged, the handles cannot be opened until they are fully closed.

2. Place the terminal in the tool so that the locator fits in the slot between the terminal insulation barrel

and the wire barrel. See Figure 2.

Figure 2

3. Close the handles until the crimping jaws close just enough to retain the terminal. See Figure 2.

CAUTION

Do not deform the terminal. Damaged product should not be used. If damaged product is evident, it should be replace with a

new one. Terminals should not be re-terminated.

4. Insert the stripped wire into the terminal until the end of the insulation butts against the locator.

5. Close the tool handles until the CERTI-CRIMP Ratchet releases. Remove the crimped terminal from

the tool.

6. For wire with insulation diameter 3.5 mm [.138 in.] and larger, first insert the wire into the terminal. The

insulation barrel will be fixed around the insulation.

7. Then follow steps 2 and 5.

5. GAGE DIMENSIONS

To ensure the tool is dimensionally correct, check the tool dimensions with a gage. See Figure 3.

TOOL NO. 575937

TOOL NO. 575938

Wire Nest Gage Height

Insulation Nest Gage Height

Adjuster Set At #1

Wire Nest Gage Height

Insulation Nest Gage Height

Adjuster Set At #1

1.04-1.14

[.041-.045]

1.17-1.27

[.046-.050]

1.83-2.24

[.072-.088]

2.08-2.49

[.082-.098]

1.32-1.42

[.052-.056]

1.75-1.85

[.069-.073]

2.72-3.12

[.107-.123]

3.15-3.56

[.124-.140]

Figure 3

6. MAINTENANCE

Lubricate all pins, pivot points, and bearing surfaces as needed with any good S.A.E. No. 2 Motor Oil.

7. REVISION SUMMARY

Updated document to corporate requirements. Added new gage dimension information in new Figure 3.

End of Insulation Butts

Against Locator When Wire

is Inserted in Terminal

See Crimping Procedure

in Paragraph 4.6

Locator Fits into Slot

Between Wire Barrel

and Insulation Barrel

Close Crimping Jaws Just

Enough to Retain Terminal

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