TE Connectivity 408-8569 User manual

*Trademark

TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product and/or Company names may be trademarks of their respective owners.

1of 4

Instruction Sheet

TOOLING ASSISTANCE CENTER

1-800-722-1111

PRODUCT INFORMATION

1-800-522-6752

This controlled document is subject to change.

For latest revision and Regional Customer Service,

visit our website at www.te.com

408-8569

Connector-Specific Kit 1490479-1

for 0.64 mm [.025 in.]

Plug and Receptacle Connectors 26 MAR 12 Rev A

Figure 1

1. INTRODUCTION

This instruction sheet covers the installation and setup

procedures for Connector-Specific Kit 1490479-1. The

connector-specific kit is used in conjunction with Base

Assembly Universal Arbor Tool 768338-4 and Manual

Arbor Frame Assembly 91085-2 (see Figure 1), or

Pneumatic Auto-Cycle Unit 91112-3 to terminate

0.64 mm [.025 in.] Plug and Receptacle Connectors to

0.64 mm [.025 in.] centerline flat ribbon cable.

Refer to Instruction Sheets 408-7777 (supplied with

Manual Arbor Frame Assembly) and 408-6732

(supplied with Pneumatic Auto-Cycle Unit) for tooling

information. Installation and termination procedures

for the Base Assembly Universal Arbor Tool are

available in Instruction Sheet 408-4201.

Dimensions on this sheet are in millimeters

[followed by inches in brackets]. Figures and

illustrations are for reference only and are not

drawn to scale.

2. DESCRIPTION (Figure 1)

The connector-specific kit features a lower insert and

two locators. The lower insert and locators properly

align the connector for termination.

Lower Insert Locators

Connector-Specific Kit 1490479-1

Typical Application Tooling

Manual Arbor

FrameAssembly

91085-2 (Ref)

Base Assembly

UniversalArbor Tool

768338-4 (Ref)

FrontGuard

(Ref)

NOTE

ORIGINAL INSTRUCTIONS

408-8569

2of 4

Rev A

Figure 2

3. INSTALLATION AND SETUP OF

CONNECTOR -SPECIFIC KIT

3.1. Installation

These procedures are typical for the manual arbor

frame assembly and the pneumatic auto-cycle unit.

1. Loosen the two socket head cap screws that

secure the locators onto the lower insert.

2. Place the connector between the locators and

slide the locators against the connector; then

secure the locators by fully tightening the socket

head cap screws.

Depending on which style connector is being

terminated the connector will rest on either the

mating face of the connector on the bottom of the

slot that is in the lower insert; or the shoulders of

the connectors will rest on the step of the lower

insert, as shown in Figure 3.

When locating the connector in the lower insert be

sure to center the connector as much as possible.

3. When the locators are secure, remove the

connector from the lower insert.

4. Remove the screw that secures the adjustment

block to the universal arbor tool then remove the

adjustment block. Slide the lower insert onto the

base assembly until it is against the compression

spring. See Figure 2.

5. Re-assemble the adjustment block. Make sure to

orient the block so that the fine adjustment screw is

closest to the right side and bottom side of the

block. See detail in Figure 2.

To avoid improper terminations, the adjustment

block must be re-assembled properly.

6. Loosen the fine adjustment screw so that it is not

touching the lower insert.

7. Install the Base Assembly Universal Arbor Tool

onto the frame assembly, as described in 408-4201.

To avoid personal injury, be sure to disconnect the

air from the main air valve when using Pneumatic

Auto-Cycle Unit 91112-3.

3.2. Setup

1. Remove the cover from the connector and place

the connector into the lower insert as described in

Paragraph 3.1.

Universal Arbor

Tool (Ref)

Compression

Spring

Socket Head

Cap Screws

Arbor Frame

Assembly (Ref)

Adjustment

Block

Screw

Detail Fine Adjustment

Screw

NOTE: Guards not shown for clarity. (See Detail)

Locators

Lower

Insert

NOTE

CAUTION

DANGER

STOP

408-8569

3of 4

Rev A

Figure 3

2. Position the cable onto the universal arbor tool

and follow termination procedures according to the

instructions packaged with the Base Assembly

Universal Arbor Tool, Instruction Sheet 408-4201.

3.3. Connector Inspection

1. Perform a test termination and inspect the

connector to ensure that the cable conductors are

aligned with the contacts. If available, use a tester to

inspect the termination, or remove the connector

cover and inspect the termination with a microscope

to ensure that the cable conductors are properly

aligned with the contacts. Refer to applicable

application specification (114-series) for termination

height dimensions.

2. If the cable conductors are not aligned with the

contacts, a re-alignment of the connector is

necessary. Determine the direction the connector

must be moved to align the cable conductors with

the contacts. Loosen the two locking setscrews on

the universal arbor tool (which secure the lower

insert) and re-align the lower insert.

For additional information on connector and cable

alignment, refer to the instructions packaged with

the universal arbor tool.

4. CONNECTOR-SPECIFIC KIT INSPECTION

The connector-specific kit has been inspected and

should be verified with the information provided in

Figure 4. It is recommended that the kit be inspected

immediately upon its arrival at your facility (and at

regularly scheduled intervals) to ensure that the kit

components have not been damaged during handling.

For additional information concerning connector-

specific kits, or to purchase additional kits, contact

your local TE Connectivity Representative or:

CUSTOMER SERVICE (038-035)

TYCO ELECTRONICS CORPORATION

PO BOX 3608

HARRISBURG PA 17105-3608

5. REVISION SUMMARY

•New logo

AllPlastic PlugConnector

390377-[ ] (Ref) Metal Shell Receptacle

Connector 390399-[ ] (Ref)

Cable

Lower Insert 1490477-1

Connector Rests

on Mating Face

Connector Rests

on Shoulder

NOTE

408-8569

4of 4

Rev A

Figure 4

100.08 [3.940]

20.57 [.810] 4.57 ±0.13 [.180 ±.005]

7.29 +0/-0.13

[.287 +.000/-.005]

13.72 ±0.25

[.540 ±.010]

21.74 +0/-0.25

[.856 +.000/-.010]

REPLACEABLE PARTS

ITEM PART NUMBER DESCRIPTION QTY PER KIT

1 1490477-1 LOWER INSERT 1

2 1490478-1 LOCATOR 2

3 1-21000-4 SCREW, Socket Head Cap, 4-40 x .38 in. L 2

Other TE Connectivity Crimping Tools manuals

TE Connectivity

TE Connectivity CERTI-CRIMP 90165-1 User manual

TE Connectivity

TE Connectivity AT-65 User manual

TE Connectivity

TE Connectivity ERGOCRIMP 4-1579001-1 User manual

TE Connectivity

TE Connectivity IDC Hand tool RAST 2.5 User manual

TE Connectivity

TE Connectivity AMP 3K Reference guide

TE Connectivity

TE Connectivity ERGOCRIMP 5-1579001-2 User manual

TE Connectivity

TE Connectivity 58422-1 User manual

TE Connectivity

TE Connectivity SDE-SA User manual

TE Connectivity

TE Connectivity STRATO-THERM 314935-1 User manual

TE Connectivity

TE Connectivity SDE-SA User manual

TE Connectivity

TE Connectivity 90260-1 User manual

TE Connectivity

TE Connectivity 607949-1 User manual

TE Connectivity

TE Connectivity PRO- CRIMPER III User manual

TE Connectivity

TE Connectivity 220189 Series User manual

TE Connectivity

TE Connectivity CERTI-CRIMP User manual

TE Connectivity

TE Connectivity ERGOCRIMP 0-539956-2 User manual

TE Connectivity

TE Connectivity 1213890-1 Reference guide

TE Connectivity

TE Connectivity 2379381-1 User manual

TE Connectivity

TE Connectivity SDE-SA User manual

TE Connectivity

TE Connectivity MR-1 User manual

TE Connectivity

TE Connectivity SDE-SA User manual

TE Connectivity

TE Connectivity MQS 3-1579014-9 User manual

TE Connectivity

TE Connectivity 2386893-1 User manual

TE Connectivity

TE Connectivity TERMI-FOIL 68026 User manual

Popular Crimping Tools manuals by other brands

Panduit

Panduit CT-1000 Operation & instruction manual

JST

JST CS 10 instruction manual

molex

molex 63811-5100 Specification sheet

Danfoss

Danfoss ET4200 Operator's manual

Tyco Electronics

Tyco Electronics PRO-CRIMPER III instruction sheet

molex

molex 63825-3000 Specification sheet

Tyco Electronics

Tyco Electronics 69156-1 instruction sheet

CRH

CRH CRL CBLHCT1 instruction manual

Emerson

Emerson Klauke ES 105CFM manual

KIMBALL MIDWEST

KIMBALL MIDWEST 27-798 Operating instructions manual

Danfoss

Danfoss ET4350 Operator's manual

Milwaukee

Milwaukee M18 Operator's manual

HOGERT

HOGERT HT1P169 user manual

Textron

Textron ESG105L instruction manual

Tyco Electronics

Tyco Electronics 90035-3 instruction sheet

Emerson

Emerson Klauke ES 20RMCCFB manual

Continental Refrigerator

Continental Refrigerator PC150HD quick start guide

Tyco Electronics

Tyco Electronics CERTI-CRIMP 90418-1 instruction sheet