TDK-Lambda TPS3000 Series User manual

TPS3000 SERIES

POWER SUPPLY

OPERATION MANUAL

30 July 2019

GENERAL SAFETY INSTRUCTIONS ........................................................................................................ 2

High Voltage Warning ................................................................................................................................ 2

Critical Components ................................................................................................................................... 2

Servicing ..................................................................................................................................................... 2

Safety Class of Protection........................................................................................................................... 2

Installation .................................................................................................................................................. 2

Ratings, Specifications and Features .............................................................................................................. 4

Emissions.................................................................................................................................................... 4

Immunity .................................................................................................................................................... 4

Maximum Ratings ...................................................................................................................................... 5

Input Specifications .................................................................................................................................... 5

Output Performance Specifications ............................................................................................................ 6

Protective Functions ................................................................................................................................... 6

Operating Modes ........................................................................................................................................ 6

DC Output Controls and Indicators ............................................................................................................ 7

Remote Control Features ............................................................................................................................ 7

PMBus Features.......................................................................................................................................... 8

Input, Output and Signal Connections ........................................................................................................ 8

Signal Connector ........................................................................................................................................ 9

Local Sense Setup...................................................................................................................................... 11

Remote Sense Setup .................................................................................................................................. 11

Parallel Operation Setup ............................................................................................................................12

Series Operation Setup ..............................................................................................................................14

Ripple and Noise Notes .................................................................................................................................16

Mechanical Drawing .....................................................................................................................................17

PMBus Interface ............................................................................................................................................18

TPS3000 SERIES

POWER SUPPLY

OPERATION MANUAL

30 July 2019

GENERAL SAFETY INSTRUCTIONS

High Voltage Warning

Dangerous voltages are present within the power supply.

Critical Components

This product is not authorized for use as a critical component in nuclear control systems, life support systems

or equipment for use in hazardous environments without the express written approval of the Engineering

Director of TDK-Lambda Americas.

Servicing

This product is not customer serviceable.

Unit repairs shall only be carried out by TDK- Lambda Americas or their Authorized agents.

Contact: TDK-Lambda Americas

401 Mile of Cars Way, Suite 325

National City, CA 91950

Tel 619-575-4400

Fax 619-575-7185

Safety Class of Protection

The unit is designed for the following parameters: Material Group IIIb, Pollution Degree 2, Overvoltage

Category II, Class 1 (earthed), Indoor use. The unit is considered as fixed and rated IPX0. The TPS300024

and TPS300048 are classed as having SELV outputs. All outputs are capable of providing hazardous energy

(>240VA). The final equipment should provide protection to service personnel against inadvertent contact

with the PSU output terminals.

Installation

This product is designed for use within other equipment which restricts access to Authorized competent

personnel only. The unit covers/chassis must not be made user accessible.

The appliance may be mounted in any orientation.

The mains input connector is not acceptable for use as field wiring terminals.

The appliance must be securely mounted and earthed before any connection to AC mains supply is made.

The ventilation openings must not be impeded – ensure a space at least 5cm between any obstruction and the

ventilation openings.

BEFORE USING THE POWER SUPPLY UNIT

Be sure to read this instruction manual thoroughly before using this product. Pay attention to all cautions and

warnings before using this product. Incorrect usage could lead to an electrical shock, damage to the unit or a

fire hazard.

DANGER

 Never use this product in locations where flammable gas or ignitable substances are present.

WARNING

 Do not make unauthorized changes to power supply unit, otherwise you might have electric shock and

void your warranty.

 Do not touch this unit and the internal components in operation or shortly after shut down. They might

have high voltage or high temperature and as the unit dissipates its heat so the surface of the unit is hot. You

might receive electric shock or burn.

 When the unit is operating, keep your hands and face away from it; you might be injured by an accident.

 Do not use unit under unusual conditions such as emission of smoke or abnormal smell and sound etc.

It might cause fire and electric shock. In such case, please contact us; do not repair by yourself, as it is

dangerous for the user.

TPS3000 SERIES

POWER SUPPLY

OPERATION MANUAL

30 July 2019

 Do not drop or insert anything into unit. It might cause failure and fire.

 Do not operate these units under condensation condition. It might cause fire and electric shock.

CAUTION

 As a component part, compliance with the standard will be based upon installation in the final

application. This product must be installed in a restricted access location, accessible to authorized competent

personnel only. These AC to DC converters have reinforced insulation between the input and the output. The

outputs of these products are energy hazards. The equipment has been evaluated for use in a Pollution Degree

2 environment.

 This product is designed for use within other equipment or enclosures which restrict access to authorized

competent personnel only and must not be user accessible. Confirm connections to input/output terminals

and signal terminals are correct as indicated in the instruction manual.

 Input voltage, Output current, Output power, ambient temperature and ambient humidity should be used

within specifications, otherwise the unit will be damaged.

 For application equipment, which requires very high reliability (Nuclear related equipment, traffic

control equipment, medical equipment, etc.), please provide fail safety function in the equipment.

 Do not use the product in environment with strong electromagnetic field, corrosive gas and conductive

substance.

 Do not operate and store this unit at an environment where condensation occurs. In such case, waterproof

treatment is necessary

 Never operate the unit under over current or shorted conditions for 30 seconds or more and out of Input

Voltage Range as specification. Insulation failure, smoking, burning or other damage might occur to the unit.

 The output voltage of this power supply unit is considered to be a hazardous energy level (The voltage

is 2V or more and the electric power is 240VA or more). Prevention from direct contact with output terminal

is highly necessary. While installing or servicing this power supply unit, avoid dropping tools by mistake or

direct contact with output terminal. This might cause an electrical shock. While repairing this power supply

unit, the AC input power must be switched off and the input and output voltage should be level.

 To maintain the SELV output, under fault conditions, the output must be connected to earth in the final

application.

 The application circuits and their parameter are for reference only. Be sure to verify effectiveness of

application circuits and their parameters before finalizing circuit design.

 Do not inject abnormal voltage to output terminal and signal terminal from the outside. The injection of

reverse voltage or over voltage exceeding nominal output voltage to output terminals might cause damage to

internal components.

 This information in this document is subject to change without prior notice. For actual design-in, please

refer to the latest publications of data sheet, etc., for the most up-to date specifications of the unit.

TPS3000 SERIES

POWER SUPPLY

OPERATION MANUAL

30 July 2019

Ratings, Specifications and Features

Emissions

AC Line Conducted Emissions

EN 55022: 2010+AC: 2011 (0.15-30 MHz) Class A

Radiated RF Emissions EN55032/EN55022/ EN55011

0-1000 MHz Class A

Immunity

Electrostatic Discharge IEC61000-4-2: 2008 +/-8 kV Air

+/-4 kV Contact

RF Radiated Fields EN 61000-4-3: 2006

+A1:2008 +A2:2010

3 V/m from 80-1000 MHz

(80% AM at 1kHz)

Electrical Fast Transients EN61000-4-4: 2004+A1:2010

Power line pulses of ± 1 kV;

I/O line pulses of ± 0.5 kV

Lightning Surge IEC61000-4-5: 2005 ±4kV common mode,

±2kV differential mode

Conducted RF Common Mode

EN61000-4-6: 2009 150 kHz - 80 MHz at 3 Vrms

1 kHz 80% amplitude modulated

Power Frequency Magnetic

Field

IEC61000-4-8:2009 30A/m (Continuous), 300A/m (Short)

Voltage Dips/Short Variations

IEC61000-4-11:2004 5% of nom. line for .5 cycles - Criteria B

70% for 25 cycles - Criteria B

40% for 5 cycles - Criteria B

95% Dip for 5 seconds - Criteria B

Voltage Dips/Short Variations

SEMI F47-0706 50% of nom. line for 10 cycles - Criteria B

70% for 25 cycles - Criteria B

80% for 50 cycles - Criteria B

0% for 1 cycle - Criteria B

80% for 10 seconds - Criteria B

95% Dip for 5 seconds - Criteria B

Table 1

TPS3000 SERIES

POWER SUPPLY

OPERATION MANUAL

30 July 2019

Maximum Ratings

Units

TPS300024 TPS300048

Output Voltage Range

V 19.5-28.5 38.4-56.5

Maximum Output Current (Power) @ 50°C

A(W)

133.3(3200) 66.7(3200)

Maximum Output Current (Power) @ 50°C

A(W)

125(3000) 66.7(3200)

Maximum Output Current (Power) @ 60°C

A(W)

100(2400) 50(2400)

Maximum Output Current (Power) @ 70°C

A(W)

68.75(1650) 34.375(1650)

Maximum Output Power with Dropped Phase

A(W)

53.75(1290W @ 350VAC)

65(1560W @ 400VAC)

81.25(1950W @ 480VAC)

87.5(2100W @ 528VAC)

26.875(1290W @ 350VAC)

32.5(1560W @ 400VAC)

40.625(1950W @ 480VAC)

43.75(2100W @ 528VAC)

Minimum Current

A 0.5

Operating Temperature °C -10°C to 50°C.

Derating 50°C-60°C - 2%/C, 60°C-70°C 2.5%/C

Start-up Temperature °C -40°C to +70°C

Table 2

1 Output voltage can be adjusted to be outside of the specified range. It is advised to limit the voltage to within the range.

2 Output adjustment at 24V only. Horizontal Mounting configuration only

3 Output current and power, as measured at output terminals, must be less than or equal to quoted maximum values for a

given ambient temperature.

4 Unit is able to handle the specified output power during dropped phase. Other specifications may not be met. Dropped

phase should only be a temporary condition. Prolonged operation under dropped phase may result in decreased lifespan

of the product.

5 Minimum current must be applied to meet all specifications. Without minimum power, some specifications may not be

met.

Input Specifications

Units

TPS300024 TPS300048

Input Voltage VAC 400/480 (50/60Hz) Three Phase Delta

Input Current (RMS) Per Phase

400-480VAC input

A 5.5 5.5

Inrush Current (Peak, at cold start)

Per Phase, 400-480VAC input *

A <15 <15

Power Factor (at max output power) - 0.92 typical @ 400/480VAC line

Input EMI Conducted Emissions - FCC Class A, CISPR 22 Class A

Efficiency (at max output power) % 92 typical @ 400/480VAC line

Table 3

*excluding initial spike charging EMI capacitors lasting <2mS

TPS3000 SERIES

POWER SUPPLY

OPERATION MANUAL

30 July 2019

Output Performance Specifications

Units TPS300024 TPS300048

Max Voltage Line Regulation % Less than 0.25%

Max Voltage Load Regulation % Less than 0.5%

Total Regulation % Less than 1.75%

Warm up Drift % Less than 0.15%

Temperature Stability - 0.05% of rated Vout for 8hrs after 30min

warm-up. Constant line, load & temp.

Temperature Coefficient ppm/°C 200ppm/C

Ripple/Noise P-P(20MHz), JEITA RC-9131C

mVp-p 240 480

Output Ripple, JEITA RC-9131C

mVrms <0.5% of Vout

Remote Sense Compensation (Total) V 1.0V 1.0V

Table 4

6See Ripple and Noise Notes for Details on Jeita RC-9131C method; All Three Phases present

Protective Functions

Units TPS300024 TPS300048

OCP TYPE - CONSTANT CURRENT

OCP KNEE POINT

- Adjustable (70% - 105% of max rated current)

KNEE POINT PROTECTION - NONE. NO DAMAGE AT KNEE POINT

S/C PROTECTION - CONSTANT CURRENT w/ time-delayed shutdown.

SHORTED OUTPUT ON - NO DAMAGE

OVP TYPE - Tracking, Inverter shut-down, manual reset by AC input

recycle or by On/Off control.

OVP RANGE - Vout*1.15

OVP RESET TIME s Less than 5s AC recycle or remote ON/OFF toggle

OTP - Yes. Standard: Non-Latch type (automatic reset),

Table 5

7 OCP Knee point can physically be adjusted to a value greater than 105% of max rated current. It is advised to limit the

current to 105% max.

Operating Modes

Series Operation Yes

Parallel Operation Current share single wire (Terminal 1 on Signal Connector), 10%

accuracy of max Iout up to 8 units. Power derated 10% of rated.

No Oring diodes are required for redundant operation as the

power supplies contain internal Oring MOSFETS.

Table 6

TPS3000 SERIES

POWER SUPPLY

OPERATION MANUAL

30 July 2019

DC Output Controls and Indicators

Output Voltage Adjust Screwdriver adjustment over entire range. Output voltage range is

specified in Table 2. (Multi-turn potentiometer accessible from

terminal end of chassis.)

Overcurrent Protection Adjust Screwdriver adjustable (70% - 105% of max rated current)

DC OK LED: Green when output >90% of set voltage, Red when fault.

LED will turn off when unit enters OTW range.

AC ON LED: Green when AC is present

Blinking RED/GRN when phase dropped (Applicable for 400/480

with 20% Load or greater).

Table 7

Remote Control Features

Remote Voltage Sensing Provides precise regulation directly at load. Maximum total DC voltage

drop between output terminals and load must be limited to <1.0 V. In

addition, the voltage at the output terminals must be limited to the

maximum voltage range specified in Table 2.

Remote On/Off Control On/Off control: Selectable Enable or Inhibit via front panel switch.

Switch in the ON position: Unit powers up if PSON left open; Unit in

standby mode if PSON shorted to -SNS

Switch in the OFF position: Unit in standby mode if PSON left open;

Unit powers up if PSON shorted to -SNS

PSON High / Low thresholds: 3.0V / 0.6V

12V Maximum allowable.

-5V Minimum allowable

Signal applied between terminals 14 (PSON) and 18 (-SNS) on Signal

Connector.

Remote Voltage

Programming

Provides remote adjustment of the output voltage via a DC voltage

applied between terminals 3 (VADJ) and 18 (-SNS) on Signal

Connector.

0V = Vout max, 5V = Vout min

Adjustments of greater than 1V/Sec can cause Fault conditions

Adjustment range changes with adjustment of Vout Adj trim pot.

Remote Overcurrent Limit

Programming

Provides remote adjustment of the Overcurrent limit via a DC voltage

applied between terminals 10 (IADJ) and 18 (-SNS) on Signal

Connector.

0V = Iout max, 5V = Iout min

Adjustment range changes with adjustment of ILIMIT ADj trim pot.

Table 8

TPS3000 SERIES

POWER SUPPLY

OPERATION MANUAL

30 July 2019

PMBus Features

Output Voltage Monitoring Output voltage monitoring via the PMBus.

Accuracy of the voltage reading is +/-2% of full scale

Output Current Monitoring Output current monitoring via the PMBus.

Accuracy of the current reading is +/-10% of full scale

Remote On/Off Control Supply ON/OFF control via the PMBus

Remote Voltage

Programming

Provides remote adjustment of the output voltage via the PMBus

interface.

Adjustments of greater than 1V/Sec can cause Fault conditions

Remote Overcurrent Limit

Programming

Provides remote adjustment of the Overcurrent limit via the PMBus

interface.

Table 9

Input, Output and Signal Connections

Input Heavy Duty terminal block with M4 screws. Grounding terminal

included on terminal block.

DC Output Heavy-duty bus bars with 9mm clearance hole for load connections.

Signal Connector 20 pin signal connector. See Table 11 for pin configuration

Recommended mating connector: JST P/N: PHDR-20VS

Recommended receptacle contacts: JST P/N: SPHD-001T-P0.5

Address Pin / PMBus Voltage

Selector Pin

10 pin connector.

Rows 1-4 used for PMBus address selection.

Row 5 used to select PMBus Voltage Selection. Open = 5V; Short = 3.3V

Recommended shunt jumper: Samtec P/N: 2SN-BK-G

Table 10

TPS3000 SERIES

POWER SUPPLY

OPERATION MANUAL

30 July 2019

Signal Connector

Name Terminal

Location

Description

ISHARE 1 Current share single wire.

Iout 2 Current monitor signal.

0V = Iout min, 5V = Iout max.

Terminal 18 used for Return.

VADJ 3 Remote Voltage Programming Terminal.

Terminal 18 used for Return.

Provides remote adjustment of Output Voltage via an applied DC

voltage

0V = Vout max, 5V = Vout min.

SDA 4 Data Line for I2C

OTW 5 Over Temperature Warning

Open collector. Non Polarized, 60V peak,

Max. sink current: 5mADC. 2Ω ON resistance, Isolated

Terminal 7 used for Return.

SCL 6 Clock Line for I2C

RTN (OTW) 7 Return for Terminal 5

SMB ALERT 8 Interrupt Line for I2C

PHASE OK 9 Open collector. Max. sink current: 5mA.

Off (open) when OK, strobing when input phase missing

(Applicable for 400/480 with 20% Load or greater).

Open collector. Non Polarized, 60V peak,

Max. sink current: 5mADC. 2Ω ON resistance, Isolated

IADJ 10 Provides remote adjustment of the overcurrent limit via an applied DC

voltage.

0V = Iout max, 5V = Iout min

Terminal 18 used for Return.

RTN (PHASE OK) 11 Return for Terminal 9

SMB GND 12 Return for I2C (Terminal 4, Terminal 6 and Terminal 8)

RTN (AC OK) 13 Return for Terminal 15

PSON 14 Remote On/Off control. See Remote Control Features section for

additional details.

Terminal 18 used for Return.

ACOK 15 On when Vin>340Vac AND unit enabled. Turns off 5mS before DC

FAIL at nominal Vout, 80% of rated load.

Open collector. Non Polarized, 60V peak,

Max. sink current: 5mADC. 2Ω ON resistance, Isolated

Isolated

+SNS 16 Positive Sense. Used for remote sense connection.

DC OK 17 Conducts when Vout is greater than 90% of the set output voltage

(Tracking)

Open collector. Non Polarized, 60V peak,

Max. sink current: 5mADC. 2Ω ON resistance, Isolated

-SNS 18 Negative Sense. Used for remote sense connection. Analog Signals

return

RTN (DC OK) 19 Return for Terminal 17

+12V 20 Auxiliary Power Supply: 11.2-12.5V, 0-0.3A. Less than 200mVp-p

ripple and noise.

TPS3000 SERIES

POWER SUPPLY

OPERATION MANUAL

30 July 2019

Table 11

Figure 1: Pin assignments

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