Tait T610 User manual

M610-100 i

inform

T610 Mobile Data Terminal

Service Manual

Issue 1.00

June 1995

M610-100-100

ii M610-100

15/6/95 Copyright TEL

Head Office

New Zealand

Tait Electronics Ltd

558 Wairakei Road

P.O. Box 1645

Christchurch

New Zealand

Phone: 64 3 358-3399

Fax: 64 3 358-3636

Australia

Tait Electronics (Aust) Pty Ltd

275 Toombul Road

Northgate 4013

P.O. Box 679

Virginia

Queensland 4014

Australia

Phone: 61 7 260-7799

Toll Free: 1800 077-112

Fax: 61 7 260-7990

Canada

Tait Mobile Radio Inc.

Unit 5, 158 Anderson Avenue

Markham

Ontario L6E1A9

Canada

Phone: 1 905 472-1100

Toll Free: 1 800 890-8248

Fax: 1 905 472-5300

France

Tait France Sarl

2 Avenue de la Cristallerie

92 316 Sèvres, Cedex

France

Phone: 33 1 41 14-05-50

Fax: 33 1 41 14-05-55

Germany

Tait Mobilfunk GmbH

Willstätterstraße 50

D-90449 Nürnberg 60

Germany

Phone: 49 911 96 746-0

Fax: 49 911 96 746-79

New Zealand

Tait Communications Ltd

Unit 4, 75 Blenheim Road

P.O. Box 1185

Christchurch

Phone: 64 3 348-3301

Fax: 64 3 343-0558

Singapore

Tait Electronics (Far East) Pte Ltd

4 Leng Kee Road

SIS Building #05-11A

Singapore 0315

Phone: 65 471-2688

Fax: 65 479-7778

United Kingdom

Tait Mobile Radio Ltd

Ermine Business Park

Ermine Road

Huntingdon

Cambridgeshire PE18 6YA

United Kingdom

Phone: 44 1480-52255

Fax: 44 1480-411996

USA

Tait Electronics (USA) Inc.

9434 Old Katy Road

Suite 110

Houston

Texas 77055

USA

Phone: 1 713 984-8684

Toll Free: 1 800 222-1255

Fax: 1 713 468-6944

M610-100 iii

Contents

Preliminary Pages

Scope of Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .vii

Technical Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .vii

Updating Equipment And Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .vii

Copyright . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .vii

Trademarks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .vii

Ordering Tait Service Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .vii

Date Of Issue . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .vii

Amendment Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . viii

List of Effective Pages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ix

1 Introduction

1.1 Introduction to this Service Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

1.2 Introduction to the T610 MDT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

1.3 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3

1.3.1 Mechanical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3

1.3.2 Electrical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4

1.3.3 Miscellaneous Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4

2 Health and Safety Information

2.1 Hazards During Use of the MDT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

2.2 Hazards During Service of the MDT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3

2.2.1 Caution: CMOS Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3

2.2.2 Lithium Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3

2.2.2.1 Battery Handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4

2.2.2.2 Contact with Antistatic Conductive Materials . . . . . . . . . . . . . . . . . . . . 2-5

M610-100 iv

3 Circuit Operation

3.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

3.1.1 Protection Circuitry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

3.1.2 Power Supplies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3

3.1.3 LCD Backlighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3

3.1.4 Piezo and Driver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3

3.1.5 Serial Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4

3.1.6 Keypad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4

3.1.7 LCD Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4

3.1.8 Microprocessor and Memory Circuits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4

4 Servicing

4.1 Introduction to Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

4.1.1 Pozidriv Recess Head Screws . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

4.1.2 Screw Torques . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

4.1.3 Conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3

4.1.4 Tools required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

4.1.5 Caution: CMOS Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3

4.2 Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4

4.2.1 Removing the MDT from its Working Installation . . . . . . . . . . . . . . . . . . . 4-5

4.2.1.1 Disconnecting the Data Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5

4.2.1.2 Removing the MDT from the Mounting Bracket . . . . . . . . . . . . . . . . . . 4-5

4.2.2 Removing the Sunshield . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6

4.2.3 Disassembling the MDT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6

4.2.3.1 Separating the Front Panel and Rear Panel Assemblies . . . . . . . . . . . . . 4-7

4.2.3.2 Separating the Main PCB from the Rear Panel . . . . . . . . . . . . . . . . . . . . 4-8

4.2.3.3 Removing the PCB Shield . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9

4.2.3.4 Separating the LCD from the Front Panel . . . . . . . . . . . . . . . . . . . . . . . 4-10

4.3 Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11

4.3.1 Component Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11

4.3.1.1 Leaded Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11

4.3.2 Surface Mount Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12

4.3.3 Fitting a New Battery to the Main PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12

4.4 Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14

4.4.1 Fitting the LCD to the Front Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14

4.4.2 Fitting the Main PCB and Shield to the Rear Panel . . . . . . . . . . . . . . . . . . 4-15

4.4.2.1 Fitting the Shield to the Main PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-15

4.4.2.2 Completing the Rear Panel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-16

4.4.3 Completing the Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-17

M610-100 v

5 Functional Tests

5.1 Preparation for Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2

5.1.1 Serial Port Loop Back Test Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2

5.1.2 Test Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3

5.2 Testing the MDT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4

5.2.1 Starting Up the MDT in Test Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4

5.2.2 Power Up Self-Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5

5.2.2.1 Self-Test Failure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5

5.2.3 Supervising Test Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6

6 Fault Finding

6.1 MDT Won’t Power Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2

6.2 Start-up Self Test Failure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4

6.2.1 LCD Module Test Failure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4

6.2.2 RAM Operation Test Failure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4

6.2.2.1 Address Decoding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5

6.2.3 RAM Integrity Test Failure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6

6.3 Test Mode Failures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7

6.3.1 Port 1 and/or Port 2 Test Failure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7

6.3.1.1 Port 1 and Port 2 Tests Fail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8

6.3.1.2 Port 1 Test Fails . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9

6.3.1.3 Port 2 Test Fails . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10

6.3.2 Serial # Test Failure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-11

6.3.3 Flash ROM Test Failure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-12

6.3.4 Piezo Test Failure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-12

6.3.5 Backlight Test Failure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-14

6.3.6 Contrast Test Failure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-15

6.3.7 Key Test Failure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-16

7 PCB Information

7.1 Using the PCB Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1

7.1.1 Circuit Diagram and PCB layouts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2

7.1.2 Grid Reference Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2

7.1.3 Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3

7.2 Main PCB (IPN 220-01310-01). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4

Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4

Mechanical and Miscellaneous Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6

Grid Reference Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-7

PCB Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8

Circuit Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-11

vi M610-100

15/6/95 Copyright TEL

List Of Illustrations

Figure 2.1 Typical Antistatic Bench Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3

Figure 3.1 T610-100 Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

Figure 4.1 Typical Antistatic Bench Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3

Figure 4.2 Removing the MDT from its Working Installation . . . . . . . . . . . . . . . . . 4-5

Figure 4.3 Disassembling the MDT - Rear View . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7

Figure 4.4 Separating the Main PCB from the Rear Panel - Internal View . . . . . . 4-8

Figure 4.5 Disconnecting the LCD to Main PCB Ribbon Cable . . . . . . . . . . . . . . . . 4-9

Figure 4.6 Separating the LCD from the Front Panel - Internal View of Front

Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10

Figure 4.7 Fitting the LCD to the Front Panel - Internal View of Front

Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14

Figure 4.8 Fitting the Main PCB and Shield to the Rear Panel - Internal View . . 4-15

Figure 4.9 Connecting the LCD to Main PCB Ribbon Cable . . . . . . . . . . . . . . . . . 4-16

Figure 4.10 Assembling the MDT - Rear View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-17

Figure 5.1 Wiring Arrangement for Serial Port Loop Back Test Connector . . . . . 5-2

Figure 5.2 MDT Test Mode Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4

Figure 5.3 MDT System Start-up Message . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5

Figure 5.4 MDT Test Mode Display - Tests Complete . . . . . . . . . . . . . . . . . . . . . . . 5-7

Figure 6.1 SN1 Pin Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-11

T610 Main PCB - Top Side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8

T610 Main PCB - Bottom Side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-9

List Of Tables

Table 4.1 Screw Torques ................................................................................................4-2

Table 4.2 MDT Disassembly - Primary Units and Sub-units ...................................4-6

Table 5.1 Self-Test Fail Notification .............................................................................5-5

Table 5.2 Test Routines and Outcomes .......................................................................5-6

Table 6.1 Serial Communications ................................................................................6-5

M610-100 vii

Scope of Manual

This Manual contains technical and servicing information in support of the

inform

T610

Mobile Data Terminal (MDT).

Technical Information

Any enquiries regarding this manual or the equipment it describes should be addressed

in the first instance to your nearest approved Tait representative. Further technical

assistance may be obtained from Tait Mobile Data, Tait Electronics Ltd, Christchurch,

New Zealand.

Updating Equipment And Manuals

In the interests of improving performance, reliability or servicing, Tait Electronics Ltd.

reserve the right to update their equipment and/or manuals without prior notice.

All information contained in this manual is the property of Tait Electronics Ltd. All

rights are reserved. This manual may not, in whole or part, be copied, photocopied,

reproduced, translated stored or reduced to any electronic medium or machine readable

form without prior written permission from Tait Electronics Ltd.

Trademarks

inform

is a trademark of Tait Electronics Limited.

Ordering Tait Service Manuals

Service Manuals should be ordered from your nearest approved Tait representative.

When ordering, quote the Tait Internal Part Number (IPN) and, where applicable, the

version.

Date Of Issue

IPN: M610-100

inform

T610 MDT Service Manual

Issue 1.00 published 15th June 1995

viii M610-100

15/6/95 Copyright TEL

Amendment Procedure

This manual is subject to an amendment procedure which allows it to be updated to

include details of any modifications that may be made to the inform MDT. The salient

details of the amendment procedure are as follows:

• The manual is provided as loose-leafed pages assembled in a ring binder to allow

obsolete pages to be removed and exchanged for current information.

• All amendments are issued in the form of revision packages. Revision packages

comprise copies of all updated pages and specific instructions for the incorpora-

tion of each amended page into the manual.

• Each time a revision package is released, all registered copyholders of the manual

are notified. Copies of the revision package can be ordered from Tait Electronics as

required. Revision packages are provided ready-punched for inclusion in your

manual.

• Each page in this manual is printed with an issue status to allow you to identify

which pages have been updated. Whenever an amended page is issued by Tait

Electronics, the issue status of the page shall be updated also.

• A list of effective pages is included among the preliminary pages of this manual.

The list shows the issue status of each page. Whenever an amended page is

issued, an updated list of effective pages shall be issued also.

• It is the responsibility of the copyholder to ensure that all amendments are incor-

porated into the manual.

M610-100 ix

List Of Effective Pages

This manual comprises a total of 76 pages, as listed below.

Note: Any portion of text that has been changed is indicated by a vertical line in

the outer margin of the page.

Page Issue Date

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