Suzuki Rg500 User manual

Vale engineering '02

Forward Picture

RG Cutaway Diagram

01 General Information

01-01 Fuel, Oil & Coolant Recommendation

01-02 Breaking-In Procedures, Cylinder Identification

01-03 Special Materials

01-05 Precaution & General Instruction

01-06 Specifications

02 Maintenance

02-01 Periodic Maintenance Schedule

02-02 Lubrication Points

02-03 Battery, Engine Bolds & Nuts

02-04 Head, Cylinder & Muffler; Air Cleaner

02-05 Spark Plugs

02-06 Carburetors

02-07 Fuel Lines

02-08 Oil Pump; Clutch

02-09 Transmission Oil

02-10 Cooling System

02-11 Drive Train

02-12 Brakes

02-15 Tires

02-16 Steering; Front Fork; Rear Suspension

02-17 Chassis Bolts & Nuts

03 Engine

03-01 Engine Components Removable with Engine in Place

03-02 Engine Removal and Reinstallation

03-11 Engine Disassembly

03-24 Engine Components Inspection & Servicing; Head, Cylinder, Exhaust Valve

03-25 Piston

03-27 Piston Rings

03-28 Bearings; Oil Seals; Crankshaft

03-29 Clutch Plates

03-31 Transmission Gears & Related Parts

03-32 Countershaft

03-33 Drive Shaft

03-35 Engine Reassembly

03-36 Exhaust Valve

03-37 Transmission

03-38 Pilot Shaft

03-39 Primary Drive Gear

03-41 Clutch

03-43 Crankshaft

03-44 Upper Crankcase; Rotary Disc Valve

03-46 Magneto

03-47 Piston and Rings

03-48 Cylinder

03-49 Cylinder Head

04 Cooling System

04-01 Cooling System

04-02 Cooling Solution

04-03 Radiator & Water Hoses

04-04 ThermoStat

04-06 Water Pump

04-11 Water Temp. Meter & Temp. Gauge

05 Fuel and Lubrication

05-01Fuel Tank & Fuel Cock

05-02 Carburetor Construction

05-03 Specifications; I.D. No. Location

05-04 Removal & Disassembly

05-06 Needle Valve Inspection

05-07 Float Height Adjustment; Reassembly & Mounting

05-08 Fuel Level Inspection

05-09 Balancing Carburetors

05-10 Oil Pump Bleeding Air; Checking

06 Electrical System

06-01 Charging System

06-05 Ignition System

06-08 Exhaust Valve Control Unit & Actuator

06-12 Water Temp. Meter

06-14 Oil Gauge

06-15 Lamps

06-16 Speedometer

06-18 Switches

06-19 Battery

07 Chassis

07-01 Fairing

07-04 Front Wheel

07-09 Front Brake

07-16 Front Fork

07-24 Steering Stem

07-29 Rear Brake

07-36 Rear Wheel

07-42 Tire & Wheel

07-48 Rear Swingarm & Suspension

08 Servicing Information

08-01 Troubleshooting

08-07 Wiring Diagram

08-12 Cable, Harness & Hose Routing

08-18 Special Tools

08-21 Tightening Torque

08-24 Service Data

09 Appendix

09-01 3rd/4th Drive Gear & 5th Drive Gears

09-02 Overflow Pipes Routing

09-04 Transmission Oil Capacity

10 RG500H ('87 Model)

10-01 Service Data

10-06 2nd & 6th Driven Gears

10-07 Under Cowling Installation

Other manuals for rg500

Table of contents

Other Suzuki Motorcycle manuals

Suzuki

Suzuki XF650 Freewind User manual

Suzuki

Suzuki GS1100L 1980 User manual

Suzuki

Suzuki 2001 GSX-R600 User manual

Suzuki

Suzuki GSX-R750W 1993 User manual

Suzuki

Suzuki DL650AK8 Reference manual

Suzuki

Suzuki FL125S User manual

Suzuki

Suzuki JR50 User manual

Suzuki

Suzuki FZ50 User manual

Suzuki

Suzuki Raider 150 FU150SC User manual

Suzuki

Suzuki GT750 User manual

Suzuki

Suzuki GSX1200 1999 User manual

Suzuki

Suzuki XS 600 - SCHEMATICS 1970-1973 User manual

Suzuki

Suzuki DR350 User manual

Suzuki

Suzuki Intruder VZR1800 User manual

Suzuki

Suzuki RM-Z250 User manual

Suzuki

Suzuki Intruder VL1500B User manual

Suzuki

Suzuki rg500 User manual

Suzuki

Suzuki GSX 400F User manual

Suzuki

Suzuki DR650SE User manual

Suzuki

Suzuki GSX1300BK B-King User manual

Suzuki

Suzuki 1997 VZ800 User manual

Suzuki

Suzuki GN125F User manual

Suzuki

Suzuki RGV250L 1990 User manual

Suzuki

Suzuki DR-Z70 User manual

Popular Motorcycle manuals by other brands

OHVALE

OHVALE GP-0 Use & maintenance

Yamaha

Yamaha Star XV19CTSZ 2009 owner's manual

KTM

KTM 350 XCF-W USA owner's manual

HYOSUNG

HYOSUNG ST7 owner's manual

Husqvarna

Husqvarna FC 250 2016 owner's manual

Ducati

Ducati SCRAMBLER 800 Workshop manual

MOTO GUZZI

MOTO GUZZI QUOTA 1100 ES owner's manual

APRILIA

APRILIA ETV MILLE CAPONORD - PART1 02-2001 manual

Yamaha

Yamaha 2006 YZF-R1V owner's manual

KTM

KTM Freeride E-XC 2021 owner's manual

Fantic

Fantic Enduro 125 user manual

Ducati

Ducati Supersport 750 desmodue owner's manual

MV Agusta

MV Agusta 2008 F4 312RR 1078 Workshop manual

Yamaha

Yamaha XVS650A owner's manual

Yamaha

Yamaha YZF-R6T(C) Supplementary service manual

Ducati

Ducati 748 monoposto strada owner's manual

ATK

ATK 1988 250 owner's manual

Excelsior-HENDERSON

Excelsior-HENDERSON 1999 HCX Riders handbook