Surewerx 816BA User manual
1
WARNING:
Read all instructions and safety warnings before
operating this equipment. Failure to follow the
instructions and safety warnings may result in
personal injury or property damage.
!
PROD NO. 030538
MOD NO. 816BA
1 Ton High Lift Air/Hydraulic Professional
2-Stage Transmission Jack
Owner’s Manual
2
!SETUP
Visually inspect all components for shipping damage. If any shipping damage is found, nofy carrier at once. Shipping damage is NOT covered by
warranty. The carrier is responsible for all repair or replacement cost resulng from damage in shipment.
1 Visually inspect all components for shipping damage. If any shipping damage is found, nofy carrier at once. Shipping damage is NOT covered
by warranty. The carrier is responsible for all repair or replacement cost resulng from damage in shipment.
2 Take out all the parts from the wooden box.
3 Assembling the casters (53/5)to the legs(48)by using Nut(50) Lock Washer(51) and Washer(52).
4 Assembling the legs(48)to pump(36) by using Washer (54) Lock Washer (55)and Bolt(56).
5 Assembling the support rod: First, assembling the Adjusted support rod(24)to support ring(19)by using Bolt(21)Lock Washer(22)and Nut(23),
and making the upper end of support ring(19) close to the lower end of Nut(25)(refer to Fig.1);Then adjusng the length of Round nut
base(17)and Bolt(26), making the hole of Bolt(26) align to the hole of the leg(48)(refer to Fig.2) and x the Adjusted support rod(24) to leg(48)
by using Lock Washer(22), Nut(23)and Bolt(49), then ghten the Round nut base(17). At last, ghten the Bolt(20)to the Oil thank(27) cross
support ring(19).
6 Assembling the saddle(57): First loosen Bolt(S19) and take it out, then put saddle(57) on the Second piston rod(7), and ghten Bolt(S19)
saddle(57) on the Second piston rod(7), and ghten Bolt(S19).
!WARNING!
• The technician using this jack must be trained, qualied, fully familiar with safe work pracces, and have prior experience in the use of
hydraulic equipment. Lack of knowledge in any of these areas can lead to equipment damage and/or personal injury.
• Read, understand, and follow all instrucons before operang this jack.
• Inspect the jack before each use. Do not use jack if damaged, altered, modied, leaking hydraulic uid or with missing or loose components.
• Never modify or weld hydraulic equipment.
• Never li more that the rated capacity of the jack: overloading causes equipment failure and possible personal injury.
• The jack is a load liing device, not a load holding device. Once the load is raised, it must always be rmly supported with auxiliary stands.
Never work under or around a load supported only by hydraulic devices.
• Never put unbalanced or o-centre loads on the jack saddle. Use saddle adapters and saddle extenders along with straps and chains to secure
load to the saddle head. Incorrect loading can result in equipment failure.
• This jack was designed for liing transmissions only. Consult the vehicle manufacturer for the transmission's centre of balance.
• Secure the transmission to the jack’s saddle with the anchorage restraint system provided before raising or lowering the transmission.
• Use of this product is limited to the removal, installaon and transportaon in the lowered posion. Jack should only be used on a at, clean,
unobstructed concrete oor.
• Always wear safety glasses and/or other protecve equipment that meet or exceed ANSI Z87.1 and OSHA standards.
• Use the jack ONLY on hard, level surfaces capable of sustaining the load.
!WARNING!
1. SERVICE/INSPECTION
Visual inspecon shall be performed before each use of this equipment and its adapters, checking for abnormal condions, such as cracked
welds, leaks, and damaged, loose or missing parts. This equipment shall be removed immediately from service if it is believed to have been
subjected to an abnormal or shock load and shall be inspected by a qualied repair facility. Owners and/or operators should be aware that repair
of this equipment may require specialized knowledge and facilies. It is recommended that this equipment be inspected annually by a qualied
repair facility. Defecve parts, decals, safety labels or signs should be replaced with Strongarm specied parts.
The use of shop equipment is subject to certain hazards that cannot be prevented by mechanical means, but only by exercise of intelligence, care, and
common sense. It is therefore essenal to have personnel involved in the use and operaon of equipment who are careful, competent, trained, and
qualied in the safe operaon of this equipment and its proper use when servicing motor vehicles and their components. Examples of hazards are
dropping, pping, or slipping of motor vehicles or their components caused primarily by improperly securing loads, overloading, o-centered loads,
use on other than hard level surfaces, and using equipment for a purpose for which it was not designed. Only Strongarm aachments and/or adapters
may be used on this equipment.
The owner and/or operator shall study and understand the product and safety instrucons before operang this equipment. Safety informaon shall
be emphasized and understood. If the operator is not uent in English, the product and safety instrucons shall be read to and discussed with the
operator in the operator’s nave language by the purchaser/owner or his designee, making sure that the operator comprehends their contents. A
copy of these instrucons/warnings shall be retained for future reference.
3
!SETUP
operation
!MAINTENANCE
1. When not in use, store the jack in a dry loca on with saddle in lowest posi on.
2. Periodically check the piston rod for signs of rust or corrosion. Clean exposed areas with a clean oiled cloth.
Warning: Never use sandpaper or abrasive material on these surfaces!
3. A coa ng of light lubrica ng oil to pivot points, axles and hinges will help to prevent rust and assure that castors, foot pedal and pump
assemblies move freely. Periodically lubricate the pivot points, axles and hinges with a light lubrica ng oil as needed.
4. With jack in its lowest posi on, remove the air vent screw (25) to check the hydraulic oil level. If it is not adequate, add high quality
hydraulic jack oil as necessary. Insert and ghten the air vent screw. Then purge away air from hydraulic system as described in purging.
Warning: DO NOT use brake fl uid or any other improper fl uid and avoid mixing diff erent types of oil when adding hydraulic oil.
5. To ensure best performance and longer equipment life, replace the complete hydraulic oil at least once a year. With jack in its lowest
posi on, remove the air vent screw (25), lay the jack on its side and drain the oil into a suitable container. Ensure that no dirt gets into
the system. Set the jack in its level upright posi on, ll with approved hydraulic jack oil. Then replace the air vent screw (25) and purge
away air from hydraulic system as described in purging air.
Note: Dispose of hydraulic oil in accordance with local regula ons.
6. When equipment effi ciency drops, purge away air from hydraulic system.
7. It is recommended that an annual inspec on be done by quali ed technicians.
WARNING!
Ensure that you read, understand and apply the safety instruc ons and warnings before use. Failure to heed these instruc ons may result in property
damage and/or personal injury.
1. Roll the transmission jack into posi on and pump the foot pedal (35) un l saddle reaches desired height.
NOTE: Follow vehicle manufacturer’s recommended procedures for removing the load as outlined in vehicle service manual or repair guide.
2. Carefully center load on the saddle. Ensure the load's center of gravity is centered on the saddle and the setup is stable and secure.
NOTE: Before lowering load check to ensure all tools and personnel are clear and it is safe to lower the load.
3. SLOWLY and CAREFULLY operate the release pedal 32 to lower the load to its lowest possible posi on.
4. If necessary, CAREFULLY and SLOWLY move the jack.
5. Transfer load immediately to appropriate support device for service or repair.
4
PURGING AIR FROM THE HYDRAULIC SYSTEM.
Please follow the instruc ons to eliminate the air in the pump core if the product is li ing slowly or can’t li up.
1. Loosen Screw R33.
2. Press the Release Pedal R40 when the 2 piston (1st stage and 2nd stage) are in the lowest posi on.
3. Use a 3mm Wrench to loosen M6*8 bleed screw but DO NOT take it o .
4. Operate the Pedal R43 two or three mes un l there is hydraulic oil (without bubble) over ow from the hole of bleed screw.
5. At the same me, use a 3mm Wrench to ghten M6*8 bleed screw.
6. Release Pedal R40 and operate Pedal R43 to check. Repeat the above steps if the product s ll doesn’t work.
Please follow the instruc ons to eliminate the air in the ram if the product is li ing or descending not smoothly.
7. Loosen Screw R33.
8. Operate Pedal R43 to make the adaptor at the highest posi on.
9. Use a 4mm Wrench to loosen M6*8 bleed screw but DO NOT take it o .
10. Operate the Pedal R43 two or three mes un l there is hydraulic oil (without bubble) over ow from the hole of bleed screw.
11. At the same me, use a 4mm Wrench to ghten M6*8 bleed screw.
12. Press Release Pedal R40 to make the 2 pistons retracted. Repeat the above steps again if the pistons are not retracted normally.
5
Trouble Possible Reason Soluon
Unit fails to li
1. Not enough oil
2. Air in the hydraulic system
3. Inner leaking
1. Refer to maintenance secon and ll to correct uid level
2. Refer to Purging air
3. Contact with the supplier for repair
Unit lis slowly 1. Air in the hydraulic system
2. Inner leaking
1. Refer to Purging air
2. Contact with the supplier for repair
Li or Descent not smoothly 1. The piston rod needs lubricang
2. Air in the ram
1. Add lubricate oil on the piston rod and work the piston by
one cycle
2. Refer to Purging air
When o loading, the rst stage
piston can be lied but the
second can’t be lied
1. Not enough oil
2. Air in the ram
1. Refer to maintenance secon and ll to correct uid level
2. Refer to Purging air
When under loading, the rst
stage piston can be lied but
the second can’t be lied
1. Not enough oil
2. Air in the ram
3. Over the max. load
4. Wrong adjustment of the safety valve
1. Refer to maintenance secon and ll to correct uid level
2. Refer to Purging air
3. Check the weight of the load
4. Contact with the supplier for repair
Unit fails to keep pressure 1. The release pedal doesn’t work well
2. Inner leaking
1. Check the release pedal for any abnormal
2. Contact with the supplier for repair
!TROUBLE SHOOTING GUIDE
6
!PARTS
7
Parts No. Descripon Qty Parts No. Descripon Qty
1Dust ring 135 Washer 1
2O-ring 136 Pump 1
3Screw 137 U-limited 1
4 Steel Ball 138 Lock washer 1
5 Oil cup 139 Screw 1
6 Caster 240 Release pedal 1
7 Second piston rod 141 Pin 1
8 Retainer ring 142 Washer 2
9 Dust ring 143 Foot pedal 1
10 O-ring 144 Retainer ring 4
11 Round nut 145 Connect rod 2
12 O-ring 146 Pin 2
13 First piston rod 147 Pin 1
14 Limited ring 148 Legs 2
15 Plunger 1 49 Bolt 4
16 O-ring 150 Nut 4
17 Round nut base 151 Lock washer 4
18 Waher 252 Washer 4
19 Support ring 153 Caster with brake 2
20 Bolt 154 Washer 4
21 Bolt 4 55 Lock washer 4
22 Lock washer 8 56 Bolt 4
23 Nut 8 57 Saddle 1
24 Adjusted support rod 4 58 Coer pin 1
25 Nut 4 59 U-ring 1
26 Bolt 4 60 U-ring 1
27 Oil tank 161 Screw 2
28 Pin 1 62 Air connector 1
29 Coer pin 363 Air valve 1
30 Handle 164 Air hose 1
31 Handle cover 165 Second Limited valve 1
32 Seal ring 166 Washer 1
33 Screw 167 Spring 1
34 Ram 168 Steel ball 1
!PARTS LIST
8
Parts No.DescriponQtyParts No.DescriponQty
S01Bolt 4 S16AdjustedHandle 2
S02Block4 S17 Bolt 2
S03 Plate1S18Cover1
S04Washer4 S19Bolt 1
S05 Nut 4 S20Saddle Base 1
S06 Chain Hook1S21PlateCarrier1
S07 Hook Base 1S22 Washer2
S08Nut 1 S23 Pin21
S09Nut 2S24Washer1
S10Bear4 S25 Nut 1
S11 Pin 1 S26Nut 1
S12Retainer Ring4 S27Washer2
S13 Pin12S28Chain 1
S14Retainer Ring4 S29 Bolt 1
S15 Coer Pin2S30 Nut 2
9
Parts No.DescriponQtyParts NoDescriponQty
P1 Screw 1P25 Screw 4
P2 Steel Ball 1P26 Steel Ball 3
P3 Nut 1P27 Steel Ball Base 2
P4 O-Ring 1P28 Spring 2
P5 Pin Cover 1P29 Screw 2
P6 Dust Cover 1P30 Spring 3
P7 Dust Plunger 1 P31 Washer 4
P8 Big Pump Core 1 P32 Screw 4
P9 O-Ring 1 P33 Spring 1
P10 Washer 1P34 Spring 1
P11 Spring 1P35 O-Ring 1
P12 Small Pump Core 1P36 Push Rod 1
P13 Washer 1P37 Copper Washer 1
P14 O-Ring 1P38 Screw 1
P15 U-Ring 1P39 Screw 1
P16 Pump Core Base 1P40 Screw 1
P17 Retainer Ring 1P41 Connector 2
P18 O-Ring 1P42 Filter 2
P19 Small Copper Washer 1P43 First Limited Valve 1
P20 Steel Ball 7 P44 Pump 1
P21 Release Valve Core 1P45 Steel Ball 4
P22 O-Ring 3P46 Spring 1
P23 Spring 1P47 Copper Washer 1
P24 Steel Ball 1P48 Air motor 1
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1
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