Superior Merit WRT2036WS User manual

For more information, visit www.Superiorﬁreplaces.US.com

Merit™Series

Wood burning Fireplaces

MODELS

WRT2036WS

WRT2036WSI

WCT2036WS

WCT2036WSI

INSTALLATION AND OPERATION

INSTRUCTIONS

P/N 126628-01 Rev. A 10/01/13

REPORT NO. F09-171

P126628 01

KEEP THESE INSTRUCTIONS FOR FUTURE REFERENCE

This book is valuable. In addition to instructing you

on how to install and maintain your appliance, it also

contains information that will enable you to obtain

replacement parts or accessory items when needed.

Keep it with your other important papers.

This ﬁreplace is approved for use as a wood burning

ﬁreplace or for use with a vented gas log approved

to ANS Z21.60, Z21.84 standards or for use with a

vent-free gas log heater approved to ANS Z21.11.2

standard. An INNOVATIVE HEARTH PRODUCTS, LLC

hood must be installed when using a vent-free log

heater (see Accessories, page 18).

This wood burning ﬁreplace complies with UL127-

CAN/ULC-S610-M87 standard as a FACTORY BUILT

APPLIANCE.

FOR CANADA: The authority having jurisdiction

(such as the municipal building department, ﬁre

department, etc.) should be contacted before instal-

lation to determine the need to obtain a permit.

INSTALLER: Leave this manual with the appliance.

CONSUMER: Retain this manual for future reference.

PFS

USC

www.Superiorﬁreplaces.US.com 126628-01A

Safety.............................................................................................2

Speciﬁcations.................................................................................4

Fireplace Installation ......................................................................5

Venting Installation ........................................................................7

Optional Gas Line Installation ......................................................13

Operation and Maintenance .........................................................14

Technical Service .........................................................................15

Replacement Parts.......................................................................15

Parts ............................................................................................16

Accessories..................................................................................18

Thank you for your purchase. We appreciate your

business!

Please carefully read and follow all instructions in this manual. Pay

special attention to all warnings and safety information.

Following these safety, care, and operation instructions will help

ensure many years of dependable and enjoyable service from your

ﬁreplace.

To help us keep you up-to-date on product information and of-

fers, please take a few moments to register your product online

at www.Superiorﬁreplaces.US.com (Owner Resources/Product

Registration).

Please read and understand these instructions before installing

or operating.

SAFETY

WARNING: Improper installation, adjustment,

alteration, service or maintenance can cause injury,

property damage or loss of life. Refer to this manual

for assistance or additional information. Consult a

qualiﬁed installer or local distributor.

IMPORTANT: Check local codes before installing this

ﬁreplace.

Before beginning installation of this ﬁreplace, read these instructions

through completely.

• ThisINNOVATIVEHEARTHPRODUCTS,LLC(IHP)replaceand

its components are safe when installed according to this installa-

tionmanual.UnlessyouuseIHPcomponents,whichhavebeen

designed and tested for the ﬁreplace system, you may cause a ﬁre

hazard.

• TheIHPwarrantywillbevoidedbyandIHPdisclaimsanyrespon-

sibility for the following actions.

a. Modiﬁcation of the ﬁreplace, components, doors, air inlet

system and damper control.

b. Use of any component part not manufactured or approved

byIHPincombinationwithanIHPreplacesystem.

Proper installation is the most important step in ensuring safe and

continuousoperationofthereplace.Consultthelocalbuildingcodes

as to the particular requirements concerned with the installation of

all factory built ﬁreplaces.

WARNING: Do not install a ﬁreplace insert in this

ﬁreplace unless the manufacturer's instructions with

the insert speciﬁcally state this ﬁreplace has been

tested for use with this insert.

TABLE OF CONTENTS

FOR YOUR SAFETY

•Donotstoreorusegasolineoranyotherammable

vapors or liquids in the vicinity of this or any other

appliance.

•Duetohightemperatures,theapplianceshouldbe

located out of trafﬁc and away from furniture and

draperies.

•Donotplaceclothingorotherammablematerials

on or near the appliance.

•Never leave children unattended when a re is

burning in the ﬁreplace.

WARNING: Use solid wood or processed solid

fuel ﬁre logs only. "Do not poke or stir the logs while

they are burning. Use only ﬁrelogs that have been

evaluated for the application in ﬁreplace and refer to

ﬁrelog warnings and caution markings on packaging

prior to use."

This ﬁreplace is not intended to be used as a sub-

stitute for a furnace to heat an entire home. Use for

supplemental heat only.

Oveﬁring of a ﬁreplace is a condition where exces-

sive temperatures are reached, beyond the design

capabilities of the appliance. The damage that occurs

from oveﬁring is not covered under the manufacturer’s

limited warranty.

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126628-01A 3

SAFETY Continued

WARNING: CONTINUED OVERFIRING CAN PER-

MANENTLY DAMAGE YOUR FIREPLACE SYSTEM.

SOME EXAMPLES OF CONDITIONS THAT COULD

CAUSE OVERFIRING ARE:

• BURNINGQUANTITIESOFSCRAPLUMBER,PINE

BRANCHES, PAPER OR CARDBOARD BOXES

WHICHEXCEEDTHEVOLUMEOFTHENORMAL

LOGFIRE.

• BURNINGTRASH,CHEMICALSORCHEMICALLY

TREATEDCOMBUSTIBLES.

"Disposal of Ashes

Ashes should be placed in a metal container with a

tight-ﬁtting lid. The closed container of ashes should

beplacedonanoncombustibleoororontheground,

well away from all combustible materials, pending

ﬁnal disposal. If the ashes are disposed of by burial

in soil or otherwise locally dispersed, they should be

retained in the closed container until all cinders have

thoroughly cooled."

"WHEN USING THE DECORATIVE APPLIANCE, THE

FIREPLACE DAMPER MUST BE SET IN THE FULLY

OPEN POSITION."

"Never use gasoline, gasoline-type lantern fuel, kero-

sene,charcoallighteruid,orsimilarliquidstostart

or ’freshen up’ a ﬁre in this ﬁreplace. Keep all such

liquids well away from the ﬁreplace while it is in use."

Use SOLID WOOD only for fuel. It is best to use dry

and well seasoned hardwood. Softwoods tend to burn

very quickly. DO NOT use treated wood,charcoal, coal,

trash, driftwood or woods that have been dipped in tar,

pitch, pine tar, creosote, etc. Wood products made

with synthetic binders, such as plywood, produce ab-

normally high temperatures and sputtering, smoking

ﬁres. When burning artiﬁcial logs, please read and

follow the instructions provided by the manufacturer.

Never burn treated construction lumber or scraps.

These woods burn excessively hot and may contain

chemicals used to treat insects and fungus. When

burned,these chemicalscan posea signiﬁcanthazard.

WARNING: BURNING IMPROPER FUEL (I.E.

CHARCOAL) CAN RESULT IN CARBON MONOXIDE

POISONING, WHICH MAY LEAD TO DEATH!

Carbon Monoxide Poisoning – Early signs of carbon

monoxidepoisoningresembletheuwithheadaches,

dizziness, or nausea. If you have these signs, get

fresh air at once! Have the appliance inspected by a

qualiﬁed service technician. Some people are more

affected by carbon monoxide than others. These

include pregnant women, people with heart or lung

diseaseoranemia,thoseundertheinuenceofal-

cohol, and those at high altitudes.

Ventilation Requirements - Provide adequate air for

combustion. The fresh air requirements of this ap-

pliance must be met within the space where it will

be installed.

Smoke Detectors - Since there are always several

potential sources of ﬁre in any home, we recommend

installing smoke detectors. If possible, install the

smoke detector in a hallway adjacent to the room (to

reduce the possibility of occasional false activation

from the heat produced by the appliance). If your local

code requires a smoke detector be installed within the

same room, you must follow the requirements of your

local code. Check with your local building department

for requirements in your area.

"Creosote – Formation and Need for Removal

When wood is burned slowly, it produces tar and other

organic vapors, whichcombine with expelled moisture

to form creosote. The creosote vapors condense in

the relatively cool chimney ue of a slow-burning

ﬁre. As a result, creosote residue accumulates on

theuelining.Whenignitedthiscreosotemakesan

extremely hot ﬁre.

The chimney shall be inspected at least twice a

year during the heating season to determine when a

creosote buildup has occurred. When creosote has

accumulated (1/8" [3 mm] ormore) it shall be removed

to reduce the risk of a chimney ﬁre."

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SPECIFICATIONS

9.125"

13.875"

10.188"

9.625"

38.25"

34"

38"

36"

21.5" 33"

7.75"

34.75"

14.438"

19.375"

14"

38"

2.75"

0.750"

22.5"

21.125"

0" TO

BOTTOM

OUTSIDE AIR

(LEFT SIDE

ONLY)

TOP SPACERS

0.75" AIR

SPACE

BACK AND

SIDES

HEARTH

EXTENSION

52" X 16"

12"

EACH SIDE

NOT LESS

THAN 14" TO

PERPENDICULAR

SIDEWALL

1" AIRSPACE

TO COMBUSTIBLE

COMBUSTIBLE

WALL BOARD

0" TO

MATERIAL NO COMBUSTIBLE

MATERIAL ON FACE

SQUARE CHASE-TOP

TERMINATION

GAS LINE

KNOCK OUT

AIR KIT

KNOCK OUT

ROUND TOP TERMINATION

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126628-01A 5

FIREPLACE INSTALLATION

SELECTING LOCATION

To determine safest and most efﬁcient location for ﬁreplace, you

must take into consideration the following guidelines:

1. Locationmustallowforproperclearances(seeFigures1and2).

2. Consideralocationwherereplacewillnotbeaffectedbydrafts,

air conditioning ducts, windows or doors.

3. A location that avoids cutting of joists or roof rafters will make

installation easier.

4. Anoutsideair kit is availablewiththisreplace (see Optional

Outside Air Kitonpage7).

MINIMUM CLEARANCE TO COMBUSTIBLES

Back and sides of ﬁreplace 3/4" minimum*

Floor** 0" minimum

Perpendicular wall to opening 14" minimum

Top spacers 0" minimum

Mantel clearances see Mantels, page 6

Chimneyouterpipesurface1"minimum

* Not required at nailing ﬂanges

** See step 2 of Framing

WARNING: DO NOT PACK REQUIRED AIR SPACES

WITH INSULATION OR OTHER MATERIALS.

Minimum/Maximum Chimney Height

Minimum height of chimney, measured from base of ﬁreplace to

ﬂue gas outlet of termination, is 14.5 feet for straight ﬂue or a ﬂue

with one elbow set. Maximum distance between elbows is 6 feet. For

systems with two elbow sets, minimum height is 22 feet. Maximum

height of any system is 50 feet. This measurement includes ﬁreplace,

chimney sections and height of termination assembly at level of ﬂue

gasoutlet(seeFigure20,page12).

FRAMING

1. Frame opening for ﬁreplace using dimensions shown in Figures

1 and 2.

2. Ifreplaceistobeinstalleddirectlyoncarpeting,tile(otherthan

ceramic)oranycombustiblematerialotherthanwoodooring,

ﬁreplace must be installed upon a metal or wood panel extending

full width and depth of ﬁreplace.

3. Set ﬁreplace directly in front of this opening and slide unit back

until nailing ﬂanges touch side framing.

4. Checklevelofreplaceandshimwithsheetmetalifnecessary.

5. Before securing ﬁreplace to prepared framing, ember protector

must be placed between hearth extension (not included) and

under bottom front edge of ﬁreplace to protect against glowing

embers falling through. If ﬁreplace is to be installed on a raised

platform,aZ-typeemberprotector(notincluded)mustbefabri-

catedtotyourrequiredplatformheight.Emberprotectorshould

extend under ﬁreplace a minimum of 1 1/2". Ember protector

shouldbemadeofgalvanizedsheetmetal(28gaugeminimum)

to prevent corrosion.

6. Using screws or nails, secure ﬁreplace to framing through ﬂanges

located on sides of ﬁreplace.

22"

38.625"

38.25"

Figure 1 - Framing Dimensions

47 3/8"

13 3/4"

19 1/2"

66 7/8"

Maintain 3/4"

Clearance at

Sides and

Back of

Fireplace

3/4" Clearance Not

Required at Nailing Flanges

Figure 2 - Corner Installation

HEARTH EXTENSION

A hearth extension projecting a minimum of 16" in front of and a

minimum of 8" beyond each side of ﬁreplace opening is required to

protect combustible ﬂoor construction in front of ﬁreplace. Fabri-

cate a hearth extension using a material which meets the following

speciﬁcations: a layer of noncombustible, inorganic material having

a thermal conductivity of k = .84 BTU IN/FT2HR°F(orless)at1"

thick. For example, if material selected has a k factor of 0.25, such

as glass ﬁber, the following formula would apply:

0.25 x 1.0" = 0.30" thickness required

0.84

Thermal conductivity "k" of materials can be obtained from manu-

facturer or supplier of noncombustible material. If hearth extension

is to be covered, use noncombustible material such as tile, slate,

brick, concrete, metal, glass, marble, stone, etc. Provide a means to

prevent hearth extension from shifting and seal gap between ﬁreplace

frame and hearth extension with a non-combustible material such

assand-cementgrout(seeFigure3,page6).

www.Superiorﬁreplaces.US.com 126628-01A

FIREPLACE INSTALLATION Continued

Figure 3 - Hearth Extension

Fireplace Front

Raised Hearth

Fireplace Front

Elevated

Seal Gap

Fireplace Front

Ember Protector

Fireplace Front

Elevated

Do Not Block Louver

Ember Protector

Hearth

Extension

Hearth

Extension

HearthExtension,CirculatingModes

HearthExtension,NoncirculatingModels

WARNING: Hearth extension is to be installed

only as shown in Figure 3.

Figure 4 - Mantel Clearances to Combustible Material

12 1/4" Ref.

1 1/2"

Max.

Upper Section

of Circulating

Fireplace

Ref.

Min.

33°

3" Nom. *Note:Drawing

Not To Scale

Safe Zone For

Projection of

Combustible

Materials

Combustible

Material

12"

Min.

Fireplace Opening

Top of

Louvered

Opening

FIREBOX

SAFE ZONE

Figure 5 - Side Mantel Clearance

Top View of Fireplace

Min. 12" from

Perpendicular Side Wall

0.625" Max.

33°

MANTELS

Amantelmaybeinstalledifdesired(seeFigure4).Woodworksuch

as wood trims, mantels or any other combustible material projecting

fromfrontfacemustnotbeplacedwithin9"ofreplaceopening(and

within9"oftoplouveropening).Combustiblematerialsabove9"and

projecting more than 1 1/2" from ﬁreplace must not be placed less

than12"fromtopopeningofreplace(NFPA211,Section-Clearance

fromCombustibleMaterial).

Mantels or any other combustible material may come up to side edge

of black metal face of ﬁreplace if projection from front face falls within

limits shown in Figure 5.

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126628-01A 7

FAN/BLOWER KIT ASSEMBLY

Fanorblowerkitisoptionalwiththisreplace(forcirculatingmodels

only).UseofblowersorfansotherthanthosemanufacturedbyIHP

voidswarranty.Fanisoperatedbypressingrockerswitch(seeFigure

6)inlowerrighthandcornerofreplaceface.Blowerisoperatedby

turningcontrolknob(notshown).

Fan/blower kit electrical connections are made through electrical

cover plate on side of ﬁreplace a shown in Figure 6.

FIREPLACE INSTALLATION Continued

Wiring Instructions

1. Remove electrical cover plate with bushing from ﬁreplace by

removing 2 sheet metal screws as shown in Figure 6.

2. Slide power source wiring through electrical bushing opening

and electrical cover plate and make all necessary connections.

3. Slide all wiring connections in electrical housing as shown in

Figure 6.

4. Secure electrical cover plate with screws previously removed.

Note:Electricalhousingandcoverplatehavesharpedges.Wear

protective gloves.

Electrical

Bushing

Electrical

Cover

Plate

Rocker

Switch

Figure 6 - Fan Switch-Electrical Bushing

Electrical

Housing

Wire Nut (3x)

(Not Supplied)

Outer Wrapper

of Fireplace

Electrical Cover

Plate and

Electrical Bushing

Fireplace Chassis

Ground

To Power

Source

Receptacle

(Supplied)

Power Source Wiring

(Not Supplied)

Prewired Receptacle

and Ground

Sheet

Metal

Screws

Figure 7 - Outside Air Kit

Secure to Collars with Metal Tape, Screws

or Straps (Min. of 1/4" x 20" in size)

Air Inlet

Location

Must Allow

For Bushes

or Snow

Vent Hood

Required for

Wall Installation

Air Inlet

Eyebrow

Vented Crawl Space

(Check Local Codes

Before Installing in a

Vented Crawl Space)

VENTING INSTALLATION

OPTIONAL OUTSIDE AIR KIT (MODEL AK4/AK4F)

Installation of outside air kit should be performed during rough fram-

ing of ﬁreplace due to the nature of it's location. Outside combustion

airisaccessedthroughaventedcrawlspace(AK4F)orthrougha

sidewall(AK4).SeeFigure7forinstructionofoperatingairkit.

CAUTION: Combustion air inlet ducts shall not

terminate in attic space.

The maximum height for the air vent can not exceed

3feetbelowtheuegasoutletofthetermination.

CHIMNEY PIPE

AnIHPchimneysystemconsistsof12",18",24",36"and48"snap-

lock, double-wall pipe segments, planned for maximum adaptability

to individual site requirements. Actual lengths gained after ﬁtting

overlapsmustbetakenintoconsideration(linealgain)andaregiven

inlinealgainchart(seeFigure8,page8).

Lineal gain is actual measurable length of a part after two or more

parts are connected.

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Figure 8 - Lineal Gain

Hemmed

End

8" Stainless

Inner Pipe

12 3/8"

Galvanized

Outer Pipe

WARNING: The opening in collar around chimney

at top of ﬁreplace must not be obstructed. Never use

blown insulation to ﬁll chimney enclosure.

LINEALGAIN

PARTNO. DESCRIPTION GAIN

36" Fireplace 37 1/2"

12-8DM

12-8HT Pipe Section 10 5/8"

18-8DM

18-8HT Pipe Section 16 5/8"

24-8DM

24-8HT Pipe Section 23 5/8"

36-8DM

36-8HT Pipe Section 34 5/8"

48-8DM

48-8HT Pipe Section 46 5/8"

RT-8DM Round Termination 6 7/8"*

RTL-8DM Round Termination 7 3/4"*

RLT-8DM Round Termination 7 1/2"*

RTT-8DM Round Termination

with Slip Section

6 7/8" to

23 1/8"*

RTTL-8DM Round Termination

with Slip Section

8 1/2" to

21 1/2"*

RLTT-8DM Round Termination

with Slip Section

7 1/2" to

21 1/4"*

ET-8DM Square Chase-Top 12"*

ETO-8DM Square Chase-Top

with Mesh 12"*

ETL-8DM Square Chase-Top

with Slip Section 7" to 15"*

ETLO-8DM

Square Chase-Top

with Mesh & Slip

Section

12" to

25 1/2"*

* The lineal gain for the terminations is

measured to the ue gas outlet height.

VENTING INSTALLATION Continued

ASSEMBLY AND INSTALLATION OF DOUBLE WALL CHIMNEY

SYSTEM

Eachdoublewallchimneysectionconsistsofagalvanizedouter

pipe, a stainless steel inner ﬂue pipe and a wire spacer. Pipe sections

mustbeassembledindependentlyaschimneyisinstalled.When

connecting chimney directly to ﬁreplace, inner ﬂue pipe section

must be installed ﬁrst with lanced side up. Outer pipe section can

then be installed over ﬂue pipe section with hemmed end up. Press

down on each pipe section until lances securely engage hem on

replacestarter.Wire will assure properspacingbetweeninner

and outer pipe sections.

Note:ForCanada,usechimneypartsdesignatedHT.

Opening in collar around chimney at top of

ﬁreplace must not be obstructed. Never use blown

insulation to ﬁll chimney enclosure.

Continuetoassemblechimneysectionsasoutlined,makingsure

thatbothinnerandouterpipesectionsarelockedtogether.When

installing double wall snap-lock chimney together, it is important to

assurejointbetweenchimneysectionsislocked.Checkbypulling

chimneyupwardafterlocking.Chimneywillnotcomeapartifproperly

locked. It is not necessary to add screws to keep chimney together

(exception-seeFigure11,page10).

USING ELBOW OFFSETS (30E-8DM)

1. To achieve desired offset, you may install combinations of 12",

18",24",36"and48"lengthofdoublewallpipe(seeFigure11/

offsetchart,page10).

Note: For systems with 2 elbow sets, minimum height is 22 feet.

Maximum height for any system is 50 feet.

2. Chimneyweightaboveoffsetrestsonreturnelbow.Strapsmust

besecurelynailedtoraftersorjoists(seeFigure10,detailsAand

B,page8).

3. Maximumlengthofpipebetweensupports(returnelbowor12S-

8DM)is6'ofanglerun.Maximumoftwo6'anglerunsections

perchimneysystem(seeFigure9,page9).

4. All pipe connections between offset and return must be secured

withtwoscrewsonouterpipeonly(seeFigure11,page10).Do

not penetrate inner stainless.

www.Superiorﬁreplaces.US.com

126628-01A 9

Figure 9 - Typical Offset Installation

Return

Elbow

Offset

Elbow

Offset

Elbow

Return

Elbow Offset

Elbow

6' Max.

6' Max. 6' Max.

6' Max.

Return

Elbow

Offset

Elbow

Offset

Elbow

Return

Elbow

ABC

Ceiling

Support Pipe

12S-8DM

Return

Elbow

Figure 10 - Ceiling Support Pipe 12S-8DM

2" Min.

Straps Straps

Straps

Detail A

Return Elbow

Detail B

Angle

Firestop

See Detail A

See Detail B

Ceiling Support

Pipe 12S-8DM

VENTING INSTALLATION Continued

www.Superiorﬁreplaces.US.com 126628-01A

VENTING INSTALLATION Continued

Figure 11 - Elbow Offset

Screws

OFFSET RISE CHIMNEYLENGTH

AB 48" 36" 24" 18" 12"

4 3/8" 16 3/8" ELBOW SET ONLY

9 3/4" 25 1/2" 1

12 3/4" 30 3/4" 1

15" 34 3/4" 1

18" 40" 1 1

21 1/4" 46 1/4" 1

23 3/4" 49 1/4" 1 1

27 3/4" 56 3/4" 1

30" 60 3/4" 1 1

33" 66" 1 1

36" 71" 1 1

38 1/4" 75" 2

41 1/4"80 1/4"1 1 1

45" 86 3/4" 2

46 3/4" 89 1/2" 1 1 1

51" 97" 1 1

53 1/4" 101" 2 1

56 1/4" 106 1/4" 2

59 1/4"111 1/2" 1 1 1

61 3/4" 115 1/2" 2 1

64 3/4" 120 3/4" 2 1

68 1/4" 127" 1 2

70" 130" 2 1 1

74 1/4" 137 1/2" 1 2 1

76 3/4" 141 1/2" 1 2 1

79 3/4" 146 3/4" 4

OFFSET CHART (22-50 FT. SYSTEM HEIGHT)

FIRESTOP SPACERS (3600FS-8DM-1)

Firestop spacers are required at each point where chimney penetrates

a ﬂoor space. Their purpose is to establish and maintain required

clearancebetweenchimneyandcombustiblematerials.Whenpipe

passes through a framed opening into a living space above, ﬁrestop

must be placed onto ceiling from below as shown in Figure 12.

They also provide complete separation from one ﬂoor space to an-

otheroratticspaceasrequiredbymostcodes.Whendoublewall

pipe passes through a framed opening into an attic space, ﬁrestop

must be placed into an attic ﬂoor as shown in Figure 13.

Figure 12 - Firestop Spacer with Living Space Above Ceiling

Figure 13 - Firestop Spacer with Attic Space Above Ceiling

If area above is a living space, install ﬁrestop

below framed hole.

If area above is an attic or insulated area, install

ﬁrestop above framed hole.

PENETRATING ROOF

To maintain a 2" clearance to pipe on a roof with a pitch, a rectangular

opening must be cut.

1. Determinecenterpointwherepipewillpenetratetheroof.

2. Determinecenterpointoftheroof.Pitchisthedistancetheroof

drops over a given span, usually 12". A 6/12 pitch means that the

roof drops 6" for each 12" measure horizontally down from roof

rafters.

3. Useroofopeningchart(Figure14,page11)todeterminecorrect

opening length and ﬂashing required.

4. Removeshinglesaroundopeningmeasured.Cutoutthissection.

5. Addnextsectionsofpipeuntilendpenetratesroofline.Checktosee

thatproperclearancesaremaintained.Extendchimneybyadding

sections of double wall pipe until pipe is minimum of 30" above

highest point of roof cutout. Termination and chimney must extend

a minimum of 36" above highest point where it passes through

roof.

This manual suits for next models

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