Superior DS-36TN User manual

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~L-.u-A

lnsirucfions

MANUAL.

FOR

ASSiSTANCE

AODI-

TiONAL INFORMATION

CONSULT

Disco~erySeries

AGENCY

THE

GAS

SUPPLIER.

Decorative Gas

Sealed Combustion

And VentSystem

Accessories

DST4-

12/13/36

DST-9OELB

DST-45ELB

DST-HTK

DST-VTK

Natural Gas Models

DS-36TN

Propane Models

DS-36Tp

DS-HTS

DST-FS

DST-F

Do nottryto lighianyappliance.

Do not touch any electrical

switches. Do not use anyphone in

your building.

Immediately call your gas sup-

plierfrom

neighbor'sphone. Fol-

lowthegassupplier's ins!ruc!ions.

If you cannot reach your gas

FOR

YOUR

SAFETY

Do not store or use gasoline or

other flammable vapors or liquids

in the vicinity of this or any other

appliance.

WARNING:

THE

OS-36T

SFRIFS

APPI

I-

-.~

...

.. .

ANCES

ARE

VENTED

DECORATIVE

GAS

APPLIANCES.

NOT

BURN

WOOD

OTHER

MATERIALINTHESEAPPLIANCES.

Oue

high

temperatures.

the

appliance

should

located

out

lraffic

and

away

from

furniture

drapes.

not

place

clothing

other

materials

onornearthe

appliance.

PLEASE

RETAIN THIS

MANUAL

FOR

FUTURE

REFERENCE.

fire-parts.com

introduction

............................

pace

Gelera1 information

..............

..page

............

Location and clearances ..page

nsiallat~on

...........................

.pa@

..................

Framing dimensions page

..................

Appliance d!mensions page

Vsticai i:rmlra!io-. s:!stevs

...

.pace

...........................

en Foot Ruie page

tiorizontal

termination

sys:ems

...

page 11

High Fievation Rerating

....

..page

..................

Finishing Requirements page

.................

Cold Climate insulation page 16

.............................

Accessories page

............................

Careioperation page

............................

Maintenance page

.................................

Warranty page 17

.......................

Replacement parts page

..............

Accessories!components pace 1

..................

Trouble shooting guide. page 19

Lighting instructions

..................

..page

Replacement parts 1st.

................

page 22

TYPICAL INSTALLATION

1hls

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:...

,:;I:~zI

.,!;!:;

;pe!3

.,!c.:

a?jz;!l

saie eiiicieni. depelijirl?;nstaii2:isn forycur

appiiarce and ';el! s:lstem Please read 2nd

understacd these instr~lcticnsbefijre Cegin-

ning your nstaiation.

INTRODUCTION

The DS-367

seaied combuston. air crw-

atng

gas

aopiance designed fsr resldentai

applications. The aooiiance musl be instalieL'

with the Superior Fireplace

DST

vent s:rs!em

that

rouled to the outside atmosphere

Tile appliance is deslgn2d to opemeon natura!

or propane gas. A miillvolt gas control 'valve

i"!it/l piezo ignition system provides saie. effi-

cient operation. No external electrical oower is

required.

Ths

appliance

complies with National Safe*!

Standards and is tested and listed

Warnock

Hersey International lnc. (Report No

606-

221900) to ANSI 22150b

1990 (in Canada.

CANICGA-2.22-M89,IRf41-1991,

IRf43-1992

and CANiCGA-2.17-bl9l

as a ventzd decora-

tive

gas

appliance.

~~:st;i~:zt,oi:m~i~tco~'o:ir:o local ccces.

inn

ansence

locai codes,ins?a!l;iion mistcon;-

ply

wln

tile current Naiionai

iuel

G2s

Code.

ANSi

2223

1988. (in Cacada. the current

CAN-I

8449

insialiatlon

cod?.)

DO NOT ATTEMPT TO ALTER OR MODIFY

THE CONSTRUCTION

THE APPLIANCE

ITS COMPONENTS. ANY MODIFICATION OR

ALTERATiON

MAY

V0i0 iHiWARRANYY.

CERTIFICAT!ON AND LISTINGSOFTHIS UNIT.

GENERAL INFORMATION

Note:

Insf8l/atiofl

and

reoajr

shouin

Fe,<-

formedbyaqualifiebsen~iceperson, Theappli-

ance should

insuectedamiuail:.

a qudii-

fiedprofess;ona/serviceperson.

frequent

inspections

and

c:ean!ngs

msy

berequired

due

toexcessi~fe

lint

fromcarpeting.beddingmate-

rfal. erc.

irnperatfve that the corltrolcom-

parfment. burners

and

circulat~npairp~ssadge

ways

the

appliance

kepiclean.

Provide adequate clearances around air open-

ings and adequate accessibili?g cclearance for

service and proper operation. l\lever obstruct

the iront openings of the

appliance^

lh~sappllanceisdesignedto operateonnatural

or propane gas only. The use of otherfuels or

combination of fuels '?!ill degrade the perfor-

mance of this system,

inputofapplance

24.000STUiHPfornatura~

gas and

21,060

BTUiHR

forpropane gas mod-

els

Do not use th~sappiance if any part has been

under water. lmlnediateiy call a oualified ser-

vice techniclan to inspectthe appliance and to

replaceanyparts ofthe controls:vs:em andany

gas c0n:ro which have been under water.

1/8' NPTtest gage conrection is providedon

:he gas control va!ve adjacent to the outlet

the main Surner.

Minimum

inietgaspressur?isP.5inchsswater

coiumn for natural gas and

Inches water

coiumn for propane for the purpose of input

adjustment

lvlax~muminietgassupplyprzssureisi.Oiriches

water column for natural gas and 13.0inches

water column for propane.

The appliance must

isolated from the gas

supply plping system

(by

closing its individual

manual shui-off valve) during any pressure

Figure

'IOli

?46Ri?<lS

.!S-FiTCh!~

rlCTT:

9CLLE

fire-parts.com

zon,;n(:r

&j,o

it: l!~c-::16.3!

;I.:.I-~:ii

:b3i,~i

nus:

d!sconneCt$I

f:-.t~

tke

;:s

s3pDct

pipn~sfs!em burlng a?;! prc-ssure le5:lr.g oi

that system at pressures in excess of

oSg

kPaj

This apo!iance must not be cc~:nec!ed to a

cbimpey or ilue ser:ing a separate soio fbri

burning appliapca

Typical Locations

Figure

LOCATION

AND

CLEARANCES

selecting

the location,the esthetic and func-

tional use of the appliance are primary con-

cerns. However vent system routing to the

exterior and access to the fuel suppl:~are also

mportant Consideration should

r;iven to

traffic ways,

furniture.

draperies. etc.. due io

elevated surface temperatures. The location

should also be free oielectrical, plumbing or

other heatingtair conditioning duc:ing.

The

appliance

should be mounted on

fully

supported base extending the full width and

depth of the unit.The appliance may be located

on or nearconventional construction materials.

However.

installedoncombus:iblematerials,

suchacarpeting,vinyltile:etc.,

ameta orl~~ood

barriercavering theentire bottomsurfacemust

used

Minimum

clearancetocombustibles:

sidesand

back

f!oor

O',

adjacent if,!all

Minim~mclearance to combustibles for the

vent system is; vertical run

(51

mm).

horizontal run

top

(76

mmj,sides

(51 mm), bodom

125

mm).

ASSEMBLY STEPS

The bjpical sequence of ~nstallatonfollows.

ho!vever, eachinstallation is uniqueresulting!n

variations tn

thnse

described

Cci:st:iic! irarning a!!d position the apoli-

ance

b?v:akeconnec:ol:

gas

sii~~l~

al;C nslaii

he log and bcrner assernb!?

installtheo~eratn!!can:ial sv!licIlacO bring

nelectrica!semiceiine:ar!o~~ed

airircularnr;

'an (option? equipmel;ti,

?,$gun;fcrcsd air kit (optonai eoupment'!.

Finish enclosure v#alISand trim.

INSTALLATION

Tile a~pliance

shipped v!itt' the controls and

burner tray Installed and pre-!wired, Pemove

the shipping carton, exposing the front glass

panel. Loosen and remove two

(2)

bolts, i'dith

springs andwashersatthe uoper eftandright

hand corners of the glass frame. tilt out\"dard.

thenliftto removetheglass panel. Setthe panel

aside and protect from inadvefient damage.

Retan

bolts.spr~ngsand\.!ashers

forreassem-

bly. Next, remove the cartonjsj packed nsde

the appliance and also set these aside.

Step

Frame applianre f~iciosureas illus-

trated n

Figures

through

Step2.Routea112'(:3mm) blacklrongasline

alolig ibeleft side framing. Drill ciearance hole

as shown ir:

i!g~e

Figure

Step

Pos~tionaopianc: intc preparedfram-

ing, secure

r~ith

6d nails at the na~linaflange

along each side.

15'

';'.

(362mmi

36'-I

rS!zmmi

Outside

CI12~e

Figure

'TI

36.

-1

(912

mm)

Inside

Chase

Figure

fire-parts.com

-t

!i35mmlp~

112

(394 mm/

710'

p~~

(912

mm!

L?'

(25

mml

TOP

VlEW

FRONT

VlEW

Gas

Inlet

112'

(89 mm)

wire

313'

/:2i

mml (44

mm,

(92:

mm)

112"

(851

mm)

11.-

>Id

(108mml

Junctton

Box

LEFT

SIDE

RIGHT

SIDE

Figure

LLJj-=.i,d,l

,,;

..,-

fire-parts.com

=Air

Supply

Inlet

Ventlerminsl

;erea

WhereTetmlnal

Net

Perm~ned

ciearanceabov~grade,veranda,porch,deck, or balcony

clearancets sardce regulator vent outlet

12 inches

(30

cm) minimum

U.S.

3 ieet (1

m)minimum

Canada

feet (90cm! minimum

clearance to window

door illat may be ooened

U.S

inckes

(22.5

cnjminimiim

cicara~;ceto air supply ine! to building orthe combus-

Canada

inches

(30

cm) mnimuv tion air inlet

any other appliance.

clearaiiceto permanentlycasedwiiidow-recommended ncn-mechanical inlet:

to prevent condensation on window

9 inches (22.5 cm) minimum

U.S.

9 inches (22.5 cm) minimum Canada

inches

130

cni) minimum

Canada

inches (30 cm) minimum mechanical air supply.

feet

m) minimum

vertical cearancs to soffit located above the terminal

ventilated solfit

inches

(46

cm) minimum

clearance above paved sidewalk or paved driveway

unventilated soffit

inches

(46

cm) minimum located on public property

feet

12.1

m) minimum

clearance to outside corner

inches (23 cm) minimum

Note:

vent shaii

not

terminate directly

above

aside-

~/aikarpaveddrive~vay~vhichislocatedbetweentwo

(2)

clearanceto inside corner

s;ngie farnii;?d!oeilingsand ser./es

borh

d.!!e/iings.

inches

115.2

cm) miiiimum

clearanceunderveranda.porch,deck, or balcony 'rihere

not

installed above

meter:regulator assembly or :ully open on a mlnimum

'vo

(21

sides beneath the

within 3ieet

(90

cm) horizontallyfrom the center lineof floor

ihe regulatar~

ikches

(3:

cm: minimur:

Note:

Check locai codes

regulations for vartahons.

Figure

fire-parts.com

.2?ry1

Instali

iha

Y?r;

S.!stem

Tne

OS-jFT

aopliar,cs

~ustbe~eriedc:ectiyt0t~e;~'[;I?3

tnrou5h i!sslj!n doublewal! ~ipeassemSiy:i.V

(102

mmjand

7.0.

(176

mml diameters. The

system may not sesice muitiple appliaficPS.

and must never be conriected to aflue ~Erding

a solid fuel burning appllanse.

Theappliance isdesigned. tested and listed for

operation ud~th;and only with, Suaericr Fire-

piaceDSTvent components. DO

NOT

usecam-

ponents of other manufacrure.

Listed Vent Components:

DST-HTK

Horizontal

termination k11

DST-VTK

Vertical termination kit

DST-F

Flashing and collar

DST-FS

Firestop

0~~4-lz!18/36

Vent sectons

DST-90ELB

Eilb0Vd

@ST-45ELB

45-

EibO~>l

With the appliance secured in framing, de!er-

mine vent routing and identit! ihe exterior

termination locatlon The following sections

descrlbe vertical (roof)acd horizontal (exterior

wail) vent appiications. Refer to the section

relating to your installation.

Vertical Termination Systems (Roof)

The

Figures

through

13 and the Veflical

VentTableiilustratethevariousverticalventing

configurations tliai are possible for use r!ith

Superlois Discovery Series Top Vent Appii-

ances. The maximum vertical height for the

DS-36Tsystem is40'

(72.2

m)above thetop of

the appliance.

Figures

11,

and

13 along

withtheVerticalVentTable Identity;(A)straight

vertical system;

(8)

vertical system that em-

ploys two

(2)

90Vlbows and (C) vertical sys-

tem that employs three

(3)

90"

elbows. The

Vertical VentTable summarizes each system's

minimumandmaximum verticaland horizontal

valuesthatcan be usedtodesgnandinstallthe

ventcom~onentsinavarietvofaoalications Ail

three oithese vertical vent systems terminate

through the root. The minimum vent height

above the roofaand/or adjacent walls is speci-

fied by major building codes. Always consult

your local codes for specific requirements. A

general guide to follow is the Gas Vent Rule

(Refer to

Figure

14).

Mar

(12.2

DST4-17JlSTJ6

Vent

Sectlonr

..-v:

-~..

,,IIL~~L

'1~i:.

!ilfLr

(A!)

naives

are

im?!;

='d,

Feet

Max

'4,'

Figure

Straight

2-DSFPO

3.,,,90

Z-DST45

6-US745

Figure

(90'

Oflsets Shown)

Figure

(90"

Offsets Shown)

>iOTE

OACFA>IIS

LLUS~l'OiOES

YOi

S:i.i

fire-parts.com

Height

?lumber

DST4

Height

Vent

Vent Sections

Vent

16'

i:'

22'

26:;'

213'

379

0$SI/277::

.,I

Numbe:

OS:4

Vent Sections Hei~ht

Vent

?1c

;;

BjL5

$706

3858

7042

-.".

7?1j

7162

75j8

;

€71

5.86

7,::

747

is9

;

864

!53

'289

C&6,?55.

283'

120

;

ig~:,

25.1:

24'

',~:i'

fire-parts.com

Figure

Root Slops

Flat

7!15

Over 7/12 to 8112

Over 8/22to 9112

Over 917

to 701;

Over 76/12 to li!12

0::er 11/12to :2.'12

Over 14/12 to 18!12

Over 18i12to 2C:12

Over 20!12 to 21'12

Gas Vent Rule

P;?;lini~!ia

?eight

Fiom

?cz:

Lowesi Eischarge Opening

2'6

7'6

Gas vent caps that are located

or moreirom

aportionofabuiidingwhich extendsatananglz

greater than

45"

upward from the horizontal

may terrnlnale in accordance 'with

figure

14.

provided that in no case shall any discharge

opening on the cap be less than 2' horizontaiiy

from the roof surface

Vertical (straight) lnstallation

Determine the number of stia~ghtsections re-

quired. 10-3i4 1273 mm), 16-314''(425 mmj

and 34.314' (883 rnm) net section lengths are

avaliabie. Plan the vent lengths so that ajoint

does not occur at ceiling orroof joists. Refer:o

the vertical eievation chart on page

Note:

The uncrim~ed

end

rn2y

be !rifnrned

when

necessary

Vertical (Offset) Installation

Analyze the vent routing and determine the

quantities of flue sections and number

el-

bows required. Refer tothe Vertical Ven!Tabe

on page

to select the Pipeof rertical installa-

tion desired. Flue sections are available in net

leflgthsof 10-3/4'(273 mm).16-314"1125mm)

and 34-3/Y (883 mm) Refer to the Vertical

Elevation Chart on page

to determine avail-

able iengthcombinatlons Elbowsare availabie

as90' and45"confi~urations.Referto

Figures

12and

forthe elbowdimensional specifica-

tions.

Maintain a minimum

(51 mm)clearance to

combustible materlais forall vertical elements

Clearance for ali horizontal elernents are:

(i6

mm) on top,

(51 r,m) on sides and 1"

(25 mrnj on the bottom.

Note:

The

uncnmped

e?d

ma],

t.mn?ed

vdtlen necessary.

Use a plumb line from the cslingabove the

appliance to locate center of the vertical run,

Cut andior frame a 12'x

12'

inside (305 mm

305 mrn) opening about this center mark

(Fig-

ure

151.

Figure

T;..c

.,;:';e:;;,~

J.;

;:i::pe:l

on:

erc

r~~~~!\d~~Iig

$i>o,:j:

siid?

[,?:*

,i,22

;fi!X!

inner section onto the czotzr apc:ianc? collar,

boltominq out a! the circular bead. {Crimped

end alvays up.?iard

)

An eibol', may also be

attached to !he apoliaiice collar. Secure in the

same manner as you v!oud a fibe section

Loca:e andtransterdr!lla 1:8"(3 mm)diameter

holethrough the coilar at the two (23 punched

holes (i80%part) UseNo.

ll?

sheet metal

screws to secure each section. Appiy

high

temperature sealant to joint being sure of

100°h seai. (Seaiant such as DS-HTS or

RTV

sllicone adhesive

600'F.)

lfi~oe

16)

;?.:-d:

+:d,;)

-A.

Figure

Nex:.

siipthe outersec!ion overtheinnerand

onto outer appliance coilar, bottoming out at

the bead Secure ~lsingsheet metal s-

ews.

Add additional sections in same manner

described In steps B and

except overlap will

approximately 1-1:4

(32

mm)and section

not bottom on bead. Be sure to seal each

inner joint v~itha hightemperature sealant and

place two

j2j

sciews in outer joint only as the

system builds. Al'>!ays check that centering

spacer 1s properly seared.

At transition to a horizontai or incllned run.

the DST-90ELB!DST-45ELB elbows instal in

the same manner as the straight flue sections.

Siip the inner elbow over the straight flue sec-

tion and apply high temperature sealant tothe

joint. Sidetheouterelbowoverthe innereibow

and slip down overthe outerflue sectlon. Drill,

fasten and sea as in steps Band C. To

add

flue

sections, stat 'with the

(102 mm) inner

section and slide it over 1he Inner e!bow:

overlap of 1-1/4 (32 rnm) is required. Seal

with

high

t~mperstt~re

eealant.

Slide

the

1178mmj

cl;tzrsectionoveriheou:erelbow:

-1i4132 mm)overlap is required, and secure

vdith

two

(2)

ii2'

sheet metal screws

fire-parts.com

.:~~.,[:nue '.;#it! ?e tns::k!;lu?

s~ralQi?:

tlu~secliGnS in tiorir-nta,iP.ciii:e~

:;;I!

dr-

scribed inSteo

instal supportstra~ssve~16

m) usilg conventional glurnber's tape. It

veryimportantthatthehorizonla1runbemain-

tained in

level plane. Use a carpentets le:el

to measure from a cons;steiit suriace and ad-

just the support straps

necessav;

importanttomainlaintherequiredclearances

to combustibles;

(51

mm) on allsides tor

allvertical runs and

T(76

mm)on top;

T(51

mm)an sides; and

l"(25

mm)on the bottom

for all horizontal runs.

Use a

DST-FS

tirestop spacer

ceiling

joists. Ifthere is living space above the ceiling

level, the iirestop spaccr mus: be installed co

the bottom side of the ceiling. If anic space 1s

above the ceiling, the firestop spacer must be

installed onthe tap side of the joist Route :he

vent

sections through theframed opening and

secure thefirestop spacer 'v?ithEd nails at eacil

corner. Remember to maintain

(51 mrn)

clearance to combustibles,framing membe!s.

attic or ceiling insulation included.

Identify location far rentatthe rooi.Cutand/

or frame opening per Rooi Framing Char!

Figure

Framing Dimensions For Roof

-''f,?C

,.t'

SCL!.U,l>

!#,,#.L'4.,

:..z

ILL

.,,~..

:,;?

::~i

::,l:irg o',ertncieC:

ecticc

;rc

pcsitknsuc? ?;at rhe ~ve:i::oiu~~:l~~

;ses jer;ically (use carpenters ieveii

{E'glire

'e,.

Nai! along periweter to secljre flashing or

,djust roofing to overlap the flasfiim edges at

o- and sides GI:!: 2:d

::im

?;hsre necessar!.

;eal the top and both sidesofihe!lashing!,lth

;!aterproof caulking.

Figure

Install the storm coilar, suppled 1:~ith the

'lashing, over the ventiilashing joint. Wrap the

jtorrn collar around the vent noting which

ocking groove closely aligns withthetab

(Fig-

ure

19).

Pencil mark excess material unwrap

and trim excesswith shears. Repositioncollar.

nsert

tab

through both slots. pull tab so that

:dar is tight around vent. Slide collar down

untilit meststop of the ilashing.Bend tab back

sver slot Apply noncombustible caul4ing or

mastc around circumference

ihe

join! art

tbe tab sotarea to provide a ;.ater:i~ht seal.

Figure

:ST-"-,

;..

r!i.,?,~

IT-

8b.t

Clr~znr

:;eq[sec-

lions to haigh! dafinea

by!

ihe

ap~~iczhlsgas

appliance code. orasindica!ed by the SasVent

RUE.Canter the terrniilation over the last vent

section and slicdovtnoverbothtubes.Engage-

niei?iloveriap) should he a Tin!niim of

1-'14

i,32

rnrn)

(Figure

20:1.

Figure

Tnett8.!o

(2)

holes n theoutersleeveareusedio

securetheterm1nationTransferdrill1i8diam-

eter holethrough outerwall oftopventsection.

Secure with No.

ii2

sheet meiai screws.

Apply sealant aithe seam.

Iftheventsystem extends moreihan

above the rco! flashing. stabilizers may be

necessay. Additional screws

may

be used at

section joints for added stabiiif;. Gu!! wires

ma!! be attached to the joint for additional

support

multlple joint configurations.

fire-parts.com

Figure

(90'

Offsets

Shown)

Figure

(90"

Offsets

Shown)

H,=H,

V,+V,

H,+H,

Min. Max. Max. Min. Max. Max.

12 12

=:I

Fee?

Max,

Figure

(go2

Olfsets

Shown)

fire-parts.com

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