Super FKH User manual

High Pressure Filter made from single-piece injected barrel

Superior Performance

Unbeatable Pricing

Pride in Workmanship

Energy Efficient

Rugged Construction

—Before beginning operation, read this manual carefully!—

*Thank you for purchasing this SUPER product. Please read this

manual carefully in order to ensure that you use the appliance safely

and correctly.

*Be sure to keep this manual in a place where it will be easily

available for reference.

OPERATION MANUAL

FKH

-1-

INDEX

1. Introduction

zModelandStyle 2

2.CautionsinInstallation 3

3.WarningsinOperation 4

4. Operation 5

5.MaintenanceandRepair 5

6.ConstructionandPartsTable 6

7. Trouble Shooting 7

8. Filter Maintenance Record 8

9.FAQ 9

10.InformationData 10

11. Quality Guarantee 11

-2-

1. INTRODUCTION

zModel and Style

FKH --- 2008 F B J N - 65 D

(1) (2) (3) (4) (5) (6) (7) (8)

(1) FKH – Type

(2) Cartridge: 1004: 10” x 4pcs ; 1008 : 10” x 8pcs ; 2004 : 20” x 4 pcs ;

2006: 20” x 6 pcs; 2008: 20” x 8 pcs; 2010 : 20” x 10 pcs;

2018: 20” x 18 pcs; 3008 : 30” x 8 pcs, 3018 : 30” x 18 pcs

(3) In/Outlet Fitting: F – Flange U - Union

(4) B – Cartridge nut (no activated carbon set) ; C – Cartridge plate fixture

(5) J – JIS fitting, D – DIN fitting, A – ANSI fitting

(6) N-NBR, V-VITON, E-EPDM

(7) In/Outlet: 65 – 65 x 65mm ; 50 – 50 x 50mm ; 40 – 40 x 40mm ; 25 – 25 x 25mm

6A – 65 x 50mm; 5A – 50 x 40mm

(8) FRPP Bracket: A, B, C, D

FKH --- 7161 F U J N - 65 D

(1) (2) (3) (4) (5) (6) (7) (8)

(1) FKH – Type

(2) Cartridge: 4161: 4φx 16” bag ; 4251 : 4φx 25”bag ; 7161 : 7φx 16”bag ;

7251: 7φ x 25” bag ; 7321: 7φx 32”bag; 8161 : 8φx 16”bag;

8251: 8φ x 25” bag

(3) In/Outlet Fitting: F – Flange U - Union

(5) U : Bag

(7) J – JIS fitting, D – DIN fitting, A – ANSI fitting

(8) N-NBR, V-VITON, E-EPDM

(7) In/Outlet: 65 – 65 x 65mm ; 50 – 50 x 50mm ; 40 – 40 x 40mm ; 25 – 25 x 25mm

6A – 65 x 50mm; 5A – 50 x 40mm

(8) FRPP Bracket: A, B, C, D

-3-

2. CAUTIONS IN INSTALLATION

1. Fix the pipeline to keep it from vibrating or moving.

2. Make sure that the pipe connections are sealed and air is not entering the system.

3. If the filter must be installed outdoors, it is essential to provide adequate covering.

4. Choose heat resistant pipes if the temperature of the solution is higher than 60℃.

5. Before connecting tubing to the pump attachments, the tubes should be washed to

remove any extraneous matter there may be such as welding pellets, cut-off from

gaskets, etc.

6. Set a foot-valve at the end of inlet pipe. Secure the inlet pipe to keep it from

moving or bending if using soft pipes. (We recommend stiff pipes inside the tank.)

7. Place the machine in an upright position and on a sturdy resting place.

8. When the pump inlet and outlet are lower than the liquid level of the tank, install

valves on the inlet and outlet pipe to prevent siphoning.

9. Please make sure that the inlet connecting flange is equal in diameter with the

inlet flange, and the outlet connecting flange is the same size as the outlet flange.

Please also make sure that all the nuts and bolts are adequately tightened,

including the wing nut on the top cover.

Warning: Under-tightening and over-tightening may result in flawed

performance and even safety hazards. Under-tightening may lead to the

development of leaks, while over-tightening may strip or break the bolt. Please

have someone experienced in the installation of this type of equipment to set up

the system.

-4-

3. WARNINGS IN OPERATION

1. Place the machine in a horizontal position and on a sturdy-resting place. Fix the

piping stability to avoid the damage.

2. Before repair, read this manual carefully to realize every parts and operating

schedule.

3. Different chemical solutions mixed together will cause reaction and even heat to

damage the machine. Don’t apply different chemical solutions with the same

machine. If needed, Contact with our technician.

4. Any misuse of this equipment such as modifying parts, pumping incompatible

chemicals and fluids, using worn or damaged parts is not recommended.

Following the safety instructions.

5. Most of the electronic-plating liquids contain hydrogen. It is released during

electrolysis, and it will remain in the barrel. If the filter hasn’t been used in a long

time, pressure will build inside the barrel and may cause an explosion. Gaseous

chemical element should be let out through the air drain valve. If the filter is not

to be used for a long time, the air drain valve should be kept open to prevent a

build-up of volatile fumes.

6. The flow rate should be checked periodically that to make sure it is normal. Clean

the medium on a schedule. When the pump dry-runs for a long time, the liquid in

the pump will be very hot and vaporize. Pressure inside the barrel will build up

and can potentially explode. Never forget to double-check the inlet to make sure it

is open before operating. Dry running will damage the pump and filter.

7. Please operate the filter only during working hours. Unplug the machine when it

is not operating. To prevent the filter from dry-running, never have the machine

on without an operator.

8. Don’t place the filter outdoors. The sunlight will weaken the barrel material.

9. The working pressure should not be higher than 3 kg/cm2and the liquid

temperature should be lower than 70℃.

-5-

4. OPERATION

1. Before operating, please make sure all pipes are well assembled, and secure the

in-outlet pipes to the tanks to avoid vibration.

2. Make sure the cartridge settled in place in the tank and secured according to the

instruction.

3. Make sure the Cover handle are well-assembled, turn the cover handle clockwise

to close, counterclockwise to open.

4. Before starting the motor, please check the power supply and make sure it

satisfies the voltage requirement for the motor.

5. Before starting the pump, please check the gauge seat of the pressure gauge. It

should be full of clean water or oil, then close the gauge tightly to assure its

precision.

6. Make sure the in-outlet pipes are installed properly. For example, the in-outlet

valves should be open, there should be no flaws in installation, the liquid level

should be normal, and there should be no apparent damages on the pipes.

7. When the working environment or liquid is harmful to humans, please wear

protective clothing, mask, shoes and any other necessary protective devices.

8. Make sure the running direction of the motor is correct. No fluid will come out of

the outlet if it is running in the wrong direction. Switching the phase will correct

the problem.

9. Take the necessary precautions. For example, make sure that the valves, the level

of liquid in the tank and the circuit breaker are all within their normal limits.

10. Shut down to replace cartridge when the pressure read goes up to "cleaning" or

the flow drops obviously. If the cartridge get blocked, shut down the pump to

clean or replace the cartridge before re-start.

5.MAINTENANCE AND REPAIR

1. Be sure the power is off.

2. Drain out the chemical solvent inside the pump and close the inlet and outlet

valves.

3. The service personnel must wear proper protection such as gloves, mask, glasses,

overall, and anything else necessary to protect the skin from coming in contact

with the liquid being pumped.

4. The height between the tank and the filter must not differ. If it does, it will cause

siphoning.

-7-

7. TROUBLE SHOOTING

Trouble Possible Cause Remedy

Cartridge plate fixture and handle are

not fully secured or tamis bags are

not in place.

Examine if the parts are positioned

correctly and lock by the plate fixture

tightly.

Imperfect filtration. There are impurities remaining in the

barrel. Clean the barrel with some clean water

when cleaning filter.

No liquid appears from the

outlet and the pressure is very

high during operation.

Filter medium and outlet pipe are

blocked.(For example, valves are not

open.)

Clean the medium or examine outlet

pipe. Open in-outlet valves.

The filter medium is cleaned.

There is little outpouring of

liquid and the pressure is high.

Filter medium’s tubes are blocked;

impurities can’t be removed. Replace the whole filter cartridges with

new ones.

No liquid appears inside of chamber. Check and repair the pump.

Inlet valves are not open. Check the inlet pipe.

No liquid appears in outlet and

no pressure indications. Air is sucked in the inlet pipe or the

pipe is blocked. Open inlet valves.

The pump sucks in air. Check the inlet pipeline for leaks.

There is little outpouring and

air is mixed in. The liquid tank’s pipe is too close to

the filter’s inlet pipe or the inlet pipe

has become loose.

1. Keep the tank’s pipe farther from inlet

pipe.

2. Check & fix the pipe constantly to

avoid air being sucked in.

Pressure gauge & gauge seat is not

well sealed. Take off the gauge, wrap up with tape

seal and re-install.

Pressure gauge doesn’t work. The gauge is damaged.

The gauge seal is damaged.

The inside part of gauge seat seal is

not filled with liquid.

Replace the gauge with new one.

Replace the gauge seal with new one.

Take the gauge apart and add some clean

water.

The inside part of gauge seat seal is

not filled with liquid. Take the gauge apart and add some clean

water.

Deformed seal. Replace the seal.

The pressure gauge is not

accurate. The gauge is damaged. Replace the gauge.

Cover O-ring is not clean. Wash the O-ring neat.

Impurity on the surface of barrel. Clean the surface of barrel.

A little leakage from filter’s

cover. The O-ring is damaged or the rubber

material got hard Replace the O-ring with a new one.

Low flow rate from the outlet,

but there isn’t any problems

with the medium.

Motor rotating the wrong direction.

Pump impeller is stuck. 1. Correct the contact line of motor.

2. Clean out the impurities.

-8-

Filter Maintenance Record

Series No.：Date: / / ~ / /

Morning Afternoon

Before

Cleaning After

Cleaning

Week H M Cap. Presu.

(Kg) Air

Drain H M Cap. Presu.

(Kg) Air

Drain Pressure

(Kg) Pressure

(Kg)

Surface

Cleaning Sign

Mon.

Tue.

Wed.

Thu.

Fri.

Sat.

Sun.

Series No.：Date: / / ~ / /

Morning Afternoon

Before

Cleaning After

Cleaning

Week H M Cap. Presu.

(Kg) Air

Drain H M Cap. Presu.

(Kg) Air

Drain Pressure

(Kg) Pressure

(Kg)

Surface

Cleaning Sign

Mon.

Tue.

Wed.

Thu.

Fri.

Sat.

Sun.

Series No.：Date: / / ~ / /

Morning Afternoon

Before

Cleaning After

Cleaning

Week H M Cap. Presu.

(Kg) Air

Drain H M Cap. Presu.

(Kg) Air

Drain Pressure

(Kg) Pressure

(Kg)

Surface

Cleaning Sign

Mon.

Tue.

Wed.

Thu.

Fri.

Sat.

Sun.

Remark:

1. For Cap., please fill in “High” “Mid.” “Low”.

2. For Air Drain, please fill in “Much” “Little”.

-9-

FAQ

1. How to check capacity of outlet?

Answer: Generally the outlet is inside the tank. It is difficult to check the capacity.

Settle a 3-direction joint above the liquid to check the liquid injection. For

example, the original outlet piping is 2”, and the additional injection outlet

should be 3/4”. We can check the capacity by the liquid runs through the

additional outlet.

2. Why the pressure gets high?

Answer: High pressure means serious block and it is necessary to clean or replace

the cartridge. While replacing new or cleared cartridge, the pressure

shown should be lower than 0.3 kg. It is normal if the pressure gets high

generally.

3. Why the pressure gets high soon?

Answer: Most of capillary on the cartridge is blocked and can not be cleaned.

Replace a new one.

4. Why the cartridge replacing frequently?

Answer: It needs higher pressure to get the liquid runs through the low quality

cartridge. For high quality cartridge, outer capillary is bigger than inner

capillary, but for low quality cartridge, it is the same and once the outer

capillary is blocked, the pressure will get high and cause replacing the

cartridge frequently.

5. Why do we need to drain the air?

Answer: The hydrogen stay in the barrel may cause exploding and it is necessary

to drain out. Some other air may gets into the barrel through the inlet, the

joint, the crack of piping or the air mixer. Clean the air drain valve

frequently.

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