Sunex 8013ADELUXE User manual

8013ADELUXE/8013ABKDELUXE/8013ABLDELUXE Rev. A

7/3/14

Read and follow all instructions in User's Manual. • Do not load

carts beyond rated capacity (350 lbs.). • Lock lid and drawers before

moving. • Apply brake on locking casters anytime cart is in place.

• Units can tip or fall causing damage or personal injury. • Cart is

designed to roll easily on ﬂat surfaces and should not be used on

uneven or inclined surfaces. • Do not open more than one

loaded drawer at a time. •Do not stand on or step in drawers. • Keep

children away from unit. • Wear gloves when lifting edges. • This

product may contain one or more chemicals known to the State of

California to cause cancer and birth defects or other reproductive

harm. Wash hands thoroughly after handling. • Failure to heed these

warnings may result in personal injury and/or property damage.

WARNING

Chrome Legs (2)

(With Inserts Installed)

Keys

(Attached

to Legs)

Locking Casters (2)Non-Locking Casters (2)Locking Drawer Assembly

Bottom Tray

Pry Bar Holder Side Work Bench

Rubber Mallet

Table or Workbench

6mm WrenchPhillips Head

Screwdriver

2 People

Long Drawer Handle (1)

Drawer Handle

Screws (14)

Short Drawer Handles (4)

TOOLS NEEDED

Read and follow all instructions in User's Manual. It is the responsibility of the owner to make sure all personnel

read this manual prior to using the device. It is also the responsibility of the device owner to keep this manual intact

and in a convenient location for all to see and read. If the manual or product labels are lost or not legible, contact

Sunex Tools®for replacements. If the operator is not ﬂuent in English, the product and safety instructions shall be

read and discussed with the operator in the operator's native language by the purchaser/owner or his designee,

making sure that the operator comprehends its contents.

Examine box contents, then proceed with following instructions.

M6x42 Bolts,

Nuts, & Washers

(8 Pcs. Each)

OPERATING MANUAL

PARTS LIST

MODEL 8013ADELUXE, 8013ABKDELUXE,

8013ABLDELUXE Rev. A SERVICE CART

WITH LOCKING TOP & DRAWERS

INCLUDES PRY BAR HOLDER AND SIDE WORK BENCH

GUARANTEED TO PERFORM

8013ADELUXE/8013ABKDELUXE/8013ABLDELUXE Rev. A

2 7/3/14

Do not fully tighten fasteners

until prompted.

Step 1: Assembly preparation.

Clear table top and set Locking Drawer Assembly

on table top, with lid facing up. Position the Locking

Drawer Assembly so that one end hangs off of the

table enough to allow the chrome legs to go through

the square holes. Insert one set of chrome legs

through the overhanging holes as shown in Figure 1.

Do not bolt legs to top.

Step 2: Connecting legs and side

accessory to drawer assembly

Choose one of the side accessories (Pry Bar Holder

or Side Work Bench - Figure 2 shows Pry Bar Holder)

for attachment to the overhanging end of the service

cart. Align the outermost bolt holes in the accessory

with the bolt holes in the end of the cart and with

the uppermost holes in the chrome legs. Position a

washer and insert a 6mm bolt through the washer,

bolt holes, and legs as shown. Secure bolts with

a ﬂat washer, lock washer, and nut on inside of

Locking Drawer Assembly. Tighten bolts until parts

ﬁt together ﬁrmly.

Repeat steps 1 and 2 for other end of cart,

using remaining side accessory.

Locking

Drawer Assy.

Chrome

Legs

Table or

workbench

6mm

Bolt

Table or

workbench

Pry Bar

Holder

Chrome

Legs

Locking

Drawer Assy.

Locking

Top

Locking

Top

ASSEMBLY INSTRUCTIONS

NOTE

8013ADELUXE/8013ABKDELUXE/8013ABLDELUXE Rev. A

3 7/3/14

Bottom

Tray

6mm

Bolts

Chrome

Legs

Step 3: Connecting the bottom tray to the

chrome legs.

Lift the cart and place on top of the bottom tray with

chrome legs through the square leg-holes. Align bolt

holes in bottom tray with lower holes in legs and

insert a 6mm bolt through the washer, bolt holes,

and legs as shown. Repeat with all remaining holes

in bottom tray.

Step 4: IMPORTANT: Tighten all bolts.

At this point, all bolts should be tightened. Tighten

bolts opposite each other rather than tightening all

bolts on one side ﬁrst so that cart remains aligned.

Avoid using excessive force when tightening bolts.

Over-tightening bolts can make drawers bind and

hinder their operation.

Step 5: Attaching handles to drawer faces.

Open the bottom drawer of the service cart. Align

the ends of the long handle with the edges of the

bottom drawer, so that the channel in the handle

covers all six holes in the front of the drawer.

Insert screws through each hole from inside the

drawer and into the drawer handle channel.

Tighten the screws. Repeat for all remaining

drawers using short handles.

Do not allow the handles to over

hang the ends of the drawer faces,

as they will interfere with the

operation of the drawer.

Step 6: Attaching casters.

With the provided keys, lock all drawers, the top, and

the Pry Bar Holder to prevent them from opening. Turn

the cart upside down, allowing it to rest on chrome leg

tops with the plastic inserts facing up.

Do not allow the Side Work

Bench to swing freely, as it may

be damaged or cause injury as

cart is turned upside down.

Insert the stem of one caster into the hole in a plastic

insert. Using a rubber mallet, hammer the casters into

place until the stem is no longer visible. Repeat with

other casters.

Ensure that both locking casters

are on same end of the cart.

Once casters are installed, stand cart upright.

Assembly is complete.

NOTE

ASSEMBLY INSTRUCTIONS

NOTE

8013ADELUXE/8013ABKDELUXE/8013ABLDELUXE Rev. A

ALSO AVAILABLE

Item Part # # Req’d Description

1 RSSC7 2 Chrome Leg/ea.

2 RSSCPLW 2 Locking Caster/ea.

3 RSSCPW 2 Non-Locking Caster/ea.

4 RSSCPP1 1 Set of 4 Plastic Inserts

5 RS8013ADLXBK 1 Bolt Kit (Incl. 8 ea. of 6mm bolts,

nuts, washers and 14 screws)-

not shown

6 8011 1 Red Pry Bar Holder

8011BK Black Pry Bar Holder

8011BL Blue Pry Bar Holder

Item Part # # Req’d Description

7 8004 1 Red Side Work Bench

8004BK Black Side Work Bench

8004BL Blue Side Work Bench

8 8045RLT 1 Red Replacement Top

Lid with Lock

8045BKLT Black Replacement Top

Lid with Lock

8045BLLT Blue Replacement Top

Lid with Lock

PARTS BREAKDOWN

MODEL 8013ADELUXE, 8013ABKDELUXE,

8013ABLDELUXE REV. A SERVICE CART

WITH LOCKING TOP & DRAWERS

INCLUDES PRY BAR HOLDER AND SIDE WORK BENCH

REPLACEMENT PARTS LIST

Part # Description

RS3DHDL Short Chrome Drawer Handle

RS8006HDL Long Chrome Drawer Handle

RS8006HDLS Handle Screws (Set of 6)

RSRBSLIDEC2 Clip-On Roller Bearing Slide / pr.

8045RSLD Red Replacement Small Left Drawer

without Slides

8045BKSLD Black Replacement Small Left Drawer

without Slides

8045BLSLD Blue Replacement Small Left Drawer

without Slides

8045RSRD Red Replacement Small Right Drawer

without Slides

8045BKSRD Black Replacement Small Right Drawer

without Slides

8045BLSRD Blue Replacement Small Right Drawer

without Slides

8045R4D Red Replacement 4" Drawer

8045BK4D Black Replacement 4" Drawer

8045BL4D Blue Replacement 4" Drawer

8045R2D Red Replacement 2" Drawert

8045BK2D Black Replacement 2" Drawer

8045BL2D Blue Replacement 2" Drawer

8007 Red Replacement Third Shelf

8007BK Black Replacement Third Shelf

8007BL1 Blue Replacement Third Shelf

RS8013LM Locking Mechanism

RS8045LS 2-Piece Lock & Key Set, Keyed Alike

1110. EVA Foam for Trays / 10 pk.

1111. EVA Foam for Drawers / 10 pk.

8004SSM Rubber Liner for Side Shelf / 10 pk.

RSDECAL02 Black Decal for 8013ADELUXE

RSDECAL03 White Decal for 8013ABKDELUXE

and 8013ABLDELUXE

GUARANTEED TO PERFORM

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