Sumake S Series User manual

SUMAKE PNEUMATIC TOOLS

Air Drive Coil Carton Stapler

CR-19S

SUMAKE INDUSTRIAL CO., LTD

4F,NO.351,Yangguang St.,Neihu District TAIPEI, TAIWAN, ZIP:114-91

Noise and Vibration:

Vibration

ISO 8662-11:1999

Noise

EN 12549:1999

EN ISO 4871

Remark

No Load:

1.3 m/s²

Sound Pressure Level

load: 89 dB(A)

Please always

wear ear

protector at

environment

noise level >

80 dB(A) due

to risk of

impaired

hearing!

Sound power level

load: 100 dB(A)

Uncertainty

K= 1.5 m/s²

Uncertainty

K= 3dB

Specification:

Type

S series

Shank

0.9x1.9mm

Nail Length

15mm & 18mm

(5/8” & 7/10”)

Tool Length (HxWxL)

230 x 115 x 233 mm

Tool Weight

2.38 kg (5.23 lbs)

Load Capacity

1000 pcs

CR-19S-S-2108A-CJF

INSTRUCTION MANUAL

ITEM NO.:CR-19I, CR-19S, CR-19T

CR-23I, CR-23IA

AIR DRIVE COIL CARTON STAPLER

CR-19I(19S)(19T)(23I)(23IA)-I-1305B-CJ

SAFETY INSTRUCTIONS

DANGER

1.READ THIS MANUAL AND UNDERSTAND ALL SAFETY INSTRUCTIONS

BEFORE OPERATION THE TOOL. IF YOU HAVE ANY QUESTIONS, PLEASE

CONTACT OURAUTHORIZED REPRESENTATIVES.

2.NEVER ALLOW TO USE TYPE OF FLAMMABLE GASES OXYGEN AS A

POWER SOURCE FOR THE TOOL. USE FILTERED, LUBRICATED,

REQULATED COMPRESSEDAIR ONLY.

3.NEVER USE GASOLINE OR OTHER FLAMMABLE LIQUIDS TO CLEAN

THE TOOL. VAPORS IN THE TOOL WILL IGNITE BY A SPARK AND

CAUSE THE TOOLTO EXPLODE.

4.DO NOT EXCEED MAXIMUM PERMISSIBLE OPERATING PRESSURE OF

THE TOOL (8 KG/Cm2)

5.DISCONNECT THE TOOL FROM AIR SUPPLY BEFORE CLEANING JAMS,

SERVICING, ADJUSTING, AND DURING NON-OPERATION.

WARNING

6.DO NOT PULL THE TRIGGER WHEN CARRYING OR HOLDING THE TOOL.

NEVER CARRY THE TOOL BY THE HOSE OR PULL THE HOSE TO MOVE

THE TOOL.

7.AT THE WORKPLACE, ALWAYS WEAR THE PROTECTIVE EQUIPMENT

SUCH AS SAFETY GLASSES, HEARING PROTECTION AND HEAD

PROTECTION.

8.DO NOT USE ACHECK VALVE OR ANY OTHER FITTING WHICH ALLOWS

AIR TO REMAIN IN THE TOOL.

9.DO NOT PLACE YOUR HAND OR ANY PART OF YOUR BODY IN THE

STAPLE CLINCHING AREA OR ADJUSTMENT WINDOW OF THE TOOL

WHEN CONNECTING OR DISCONNECTING AIR SUPPLY.

10. NEVER POINT ANY OPERATIONAL DRIVING TOOL AT YOURSELF OR

ATANY OTHER PERSON.

LUBRICATION AND MAINTENANCE

NOTE

YOUR TOOL REQUIRES LUBRICATION BEFORE YOU USE IT FOR THE FIRST

TIME.

DISCONNECT THE AIR SUPPLY FROM THE TOOL BEFORE LUBRICATING.

TURN THE TOOL SO THE INLET IS FACING UP AND PUT ONE DROP OF HIGH

SPEED SPINDLE OIL, UNOCAL RX22, OR 3-IN-1 OIL INTO AIR INLET. NEVER

USE DETERGET OIL ADDITIVES. OPERATE THE TOOL BRIEFLY AFTER ADDING

OIL.

WIPE OFF EXCESSIVE OIL AT THE EXHAUST, EXCESSIVE OIL WILL DAMAGE

ORINGS OF TOOL. IF IN-LINE OILER IS USED. MANUAL LUBRICATION

THROUGH THEAIR NILET IS NOT REQUIRED ON A DAILY BASIS.

AIR SUPPLY AND CONNECTIONS

NOTE

THE FOLLOWING ILLUSTRATION SHOWS THE CORRECT MODE OF

CONNECTION TO THE AIR SUPPLY SYSTEM WHICH WILL INCREASE THE

EFFICIENCYAND USEFULL LIFE OF THE TOOL.

MANYAIR TOOLUSERS FIND IT CONVENIENT TO USE OILER TO HELP PROVIDE

OIL CIRCULATION THROUGH TOOL AND INCREASE THE EFFICIENCY AND

USEFUL LIFE OF THE TOOL. CHECK OIL LEVEL IN THE OILER DAILY.

MANY AIR TOOL USER FIND IT CONVENIENT TO USE A FILTER TO REMOVE

LIQUID IMPURITIES WHICH CAN RUST OR WEAR INTERNAL PARTS OF THE

TOOL. A FILTER ALSO INCEREASE THE EFFICIENCY AND USEFUL OF THE

TOOL. THE FILTER MUST BE CHECKED ON A DAIL BASIS AND IF NECESSARY

DRAINED.

LOADING THE TOOL

DISCONNECT THE AIR SUPPLY

SLIGHTLY SQUEEZE COVER (044) BACK THEN PULL TO OPEN

COVER(044)

PLACE COIL STAPLES IN MAGAZINE. FEED FRONT END OF

COIL STAPLES INTO RIGHT COIL GUIDE (037), LEFT COIL

GUIDE (038), AND TOP GUIDE (035). PUSH FORWARD UNTIL

STOPPING IN DRIVER GUIDE UNIT (027).

SWING COVER CLOSEDAND SLIGHTLY SQUEEZE TO ENGAGE

MAGAZINE BOSSES.

NOTE : CHECK POSITION ENGAGEMENT.

CHECK STAPLE LENGTH

NOTE : DISCONNECT THE AIR SUPPLY

LOOSEN SET SCRCW (526) WITH 3MM HEXAGON WRENCH

KEY.

TURN ADJUSTING ROD (018)180°WITH A SCREW DRIVER TO

THE DESIRED ADJUSTMENT.

IF WANT TO SHOOT LONG LEG STAPLES. LET “L” ON

ADJUSTING ROD (018) UP. IF WANT TO SHOOT SHORT LEG

STAPLES, LET “S” ONADJUSTING ROD (018) UP.

IF WANT TO SHOOT LONG LEG STAPLES. LOOSEN ROUND

HEAD SCREW (542) WITH SCREW DRIVER. MOVE RIGHT

COIL GUIDE (017) AND LEFT COIL GUIDE (038) OUT. THEN

SET ROUND SCREW (542).

IF WANT TO SHOOT SHORT LEG STAPLES. LOOSEN ROUND

HEAD SCREW (542) WITH SCREW DRIVER. MOVE RIGHT

COIL GUIDE (017) AND LEFT COIL GUIDE (038) IN. THEN SET

ROUND HEAD SCREW (542).

CLINCH ADJUSTMENT

NOTE : DISCONNECT THE AIR SUPPLY

USE ROD(DIA 3 MM) OR 2.5G MM HEXAGON WRENCH KEY.

TURN COLLAR (006) THROUGH WINDOW CLOCKWISE TO

TIGHTEN CLINCH AND COUNTER-CLOCKVIDE TO LOOSEN

CHINCH.

NOTE : REMOVE ADJUDTING TOOL AFTER ADJUSTMENT IS

MADE.

DEPTH ADJUSTMENT

NOTE : DISCONNECT THE AIR SUPPLY

LOOSEN FRONT SCREW (527) WITH 6 MM HEXAGON WRENCH

KEY.

PUSH THE BODY (007) UPAND ADJUST TO DESIRED DEPTH.

WHEN TOP EDGE OF ADJUSTMENT PLATE (019) IS AT ITS

HIGHEST SETTING (NO.4), THE TEETH (021,022) ARE AT THEIR

SHALLOWEST PENETRATION. IF SET AT LOWEST SETTING

(NO.1) THE TEETH (021,022) ARE AT THEIR DEEPEST

PENETRATION.

OPERATING THE TOOL

PROTECT YOUR EYES AND EARS. WEAR SAFETY GLASSES WITH SIDE

SHIELDS. WEAR HEARING PROTECTION. EMPLOYERS AND USERS ARE

RESPONSIBLE FOR ENSURING THE USER OR ANYONE NEAR THE TOOL

WEAR THIS SAFETY PROTECTION.

TO PREVENTACCIDENTAL INJURIES : NEVER, PLACE A HAND OR ANY OTHER

PART OF BODY IN STAPLE CLINCHING AREA OR ADJUSTMENT WINDOW.

NEVER POINT TOOL TOWARD ANYONE ELSE. NEVER ENGAGE IN

HORSEPLAY. ALWAYS HANDLE THE TOOL WITH CARE. NEVER PULL

TRIGGER UNLESS TOOL IS IN PLACE OF CARTON.

CHECK AND REPLACE ANY DAMAGED OR WORN COMPONENTS ON THE

TOOL. THE SAFETY WARNING LABELS ON THE TOOL MUST ALSO BE

REPLACED IF THEYARE NOT LEGIBLE.

ADD A FEW DROPS OF UNOCAL R * 22 OR 3-IN –1 OIL INTO THEAIR INLET.

INSTALLA QUICK CONNECT FITTING TO THE TOOL

REAULATE THE AIR PRESSURE TO OBTAIN 6 KG/Cm2AT THE TOOL

INSERT STAPLES INTO YOUR TOOL FOLLOWING THE INSTRUCTIONS OF

LOADING THE TOOL.

RECONNECT THEAIR HOSE TO THE TOOL

WARNING

NOTE

GRASP HANDLE WITH ONE HAND. POSITION ON BOX IN LINE WITH THE

DESIRED STAPLE LOCATION. THERE IS A SMALL PROJECTION ON EITHER

SIDE OF THE MAGAZINE SEAT (039) AS AN AID IN LOCATING THE POSITION

OF THE STAPLE.

PRESS TRIGGER (011) MOVE MACHINE TO NEXT STAPLE LOCATION WITH OR

WITHOUT RELEASING TRIGGER.

STRONGEST CLOSURE REQUIRES END STAPLES CLOSE TO END OF BOX.

CHECK PACKING REQUIREMENTS.

CHECK STAPLE CLINCHING IN SAMPLES OF BOX BOARD BEING USED.

ADJUSTMENTS FOR DEPTH OF PENETRATION & TIGHTNESS OF CLINCH ARE

EASY & INSTANTANEOUS, FULLADVANTAGE SHOULD BE TAKEN OF THEM.

CLEANING THE TOOL

DANGER

NEVER USE GASOLINE OR OTHER FLAMMABLE LIQUIDS TO CLEAN THE

TOOL. VAPORS IN THE TOOL WILL IGNITE BY A SPARK AND CAUSE THE

TOOL TO EXPLODE AND RESULT IN DEATH OR SERIOUS PERSONAL INJURY.

1.DISCONNECT THE AIR SUPPLY FROM THE TOOL.

2.REMOVE TAR BUILDUP WITH KEROSENE #2 FUEL OIL OR DIESEL FUEL.

DO NOT ALLOW SOLVENT TO GET INTO THE CYLINDER OR DAMAGE MAY

OCCUR. DRY OFF THE TOOL COMPLETELY BEOFRE USE.

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