Sumake CS-35B User manual

SUMAKE PNEUMATIC TOOLS

Air Drive Carton Stapler

CS-35B

SUMAKE INDUSTRIAL CO., LTD

4F,NO.351,Yangguang St.,Neihu District TAIPEI, TAIWAN, ZIP:114-91

Specification:

Crown

34.7mm

Shank

0.9x2.3mm

Nail Length

18mm & 22mm

(7/10”& 7/8”)

Tool Length (HxWxL)

218x115x342 mm

Air Pressure

5 ~ 7bar (75 ~ 100 psi)

Tool Weight

2.65 kg (5.83 lbs)

Load Capacity

100 pcs

Noise and Vibration:

Vibration

ISO 8662-11:1999

Noise

EN 12549:1999

EN ISO 4871

Remark

No Load:

1.3 m/s²

Sound Pressure Level

load: 89 dB(A)

Please always

wear ear

protector at

environment

noise level > 80

dB(A) due to

risk of impaired

hearing!

Sound power level

load: 100 dB(A)

Uncertainty

K= 1.5 m/s²

Uncertainty

K= 3dB

CS-35B-S-2003E-CJF

INSTRUCTION MANUAL

ITEM NO.: CS-35B, CS-32D

AIR DRIVE CARTON STAPLER

CS-35B(32D)-I-1303D-CJ

WARNING!

BEFORE OPERATING THIS STAPLER. ALL OPERATORS SHOULD STUDY

THIS MANUAL, TO UNDERSTAND AND FOLLOW THE SAFETY WARNINGS

AND INSTRUCTIONS. KEEP THESE INSTRUCTIONS WITH THE STAPLER FOR

FUTURE REFERENCE. IF YOU HAVE ANY QUESTION, CONTACT YOUR

DISTRIBUTOR.

PAGE

SAFETY INSTRUCTIONS..........................................................................................4

LUBRICATION AND MAINTENANCE ........................................................................5

AIR SUPPLY AND CONNECTIONS ...........................................................................5

LOADING THE TOOL.................................................................................................6

CHECK STAPLE LEG LENGTH .................................................................................7

CLINCH ADJUSTMENT .............................................................................................8

DEPTH ADJUSTMENT ..............................................................................................8

OPERATING THE TOOL ............................................................................................9

CLEANING THE TOOL ............................................................................................10

CLEARING A JAM FROM THE TOOL...................................................................... 11

TROUBLE SHOOTING ............................................................................................12

TEETH REPLACMENT ............................................................................................13

DRIVER REPLACEMENT ........................................................................................14

PUSHER SPRING REPLACEMENT ........................................................................15

VALVE’S AND TUBE’S O-RINGS REPLACEMENT .................................................16

PISTON REPLACEMENT ........................................................................................17

.............................................................................................................

EXPLODED VIEW

...................................................................................

TABLE OF CONTENTS

SPARE PARTS LIST

1. READ THIS MANUAL AND UNDERSTAND ALL SAFETY INSTRUCTIONS BERORE

OPERATION THE TOOL. IF YOU HAVE ANY QUESTIONS , PLEASE CONTACT

OUR AU . THORIZED REPRESENTA TIVES .

2. NEVER ALLOW TO USE TYPE OF FLAMMABLE GASES OXYGEN AS A POWER

SOURCE FOR THE TOOL . USE FILTERED , LUBRICETED , REQULATED ,

COMPRESSED AIR ONLY .

3. NEVER USE GASOLINE OR OTHER FLAMMABLE LIQUIDS TO CLEAN THE TOOL .

VAPORS IN THE TOOL WILL IGNITE BY A SPARK AND CAUSE THE TOOL TO

EXPLODE .

4. DO NOT EXCEED MAXIMUM PERMISSIBLE OPERATING PRESSIUE OF THE

TOOL（8㎏/㎝2）.

5. DISCONNECT THE TOOL FROM AIR SUPPLY BEFORE CLEANING JAMS ,

SERVICING , ADJUSTING , AND DURING NON-OPERATION .

6. DO NOT PULL THE TRIGGER WHEN CARRYING OR HOLDING THE TOOL .

NEVER CARRY THE TOOL BY THE HOSE OR PULL THE HOSE TO MOVE THE

TOOL.

7. AT THE WORKPLACE , ALWAYS WEAR THE PROTECTIVE EQUIPMENT SUCH AS

SAFETY GLASSES , HEARING PROTECTION AND HEAD PROTECTION .

8. DO NOT USE A CHECK VALVE OR ANY OTHER FITTING WHICH ALLOWS AIR TO

REMAIN IN THE TOOL .。

9. DO NOTPLACE YOUR HAND OR ANY PART OF YOUR BODY IN THE STAPLE

CLINCHING AREA OR ADJUSTMENT WINDOW OF THE TOOL WHEN

CONNECTING OR DISCONNECTING AIR SUPPLY .

10. NEVER POINT ANY OPERATIONAL DRIVING TOOL AT YOURSELF OR AT ANY

OTHER PERSON .

SAFETY INSTRUCTIONS

DANGER

WARNING

 YOUR TOOL REQUIRES LUBRICATION BEFORE YOU USE IT FOR THE FIRST TIME .

 DISCONNECT THE AIR SUPPLY FROM THE TOOL BEFORE LUBRICATING .

 TURN THE TOOL SO THE INLET IS FACING UP AND PUT ONE DROP OF HIGH SPEED

SPINDLE OIL , UNOCAL RX22 , OR 3-IN-1 OIL INTO AIR INLET . NERER USE DETERGENT

OIL OR ADDITIVES . OPERATE THE TOOL BRIEFLY AFTER ADDING OIL .

 WIPE OFF EXCESSIVE OIL AT THE EXHAUST , EXCESSIVE IOL WILL DAMAGE ORINGS OF

TOOL . IF IN-LINE OILER IS USED. MANUAL LUBRICATION THROUGH THE AIR NILET IS

NOT REQUIRED ON A DAILY BASIS .

THE FOLLOWING ILLUSTRATION SHOWS THE CORRECT MODE OF

CONNECTION TO THE AIR SUPPLY SYSTEM WHICH WILL INCREASE THE

EFFICIENCY AND USEFUL LIFE OF THE TOOL.

 MANY AIR TOOL USERS FIND IT CONVENIENT TO USE OILER TO HELP PROVIDE OIL

CIRCULATION THROUGH TOOL AND INCREASE THE EFFICIENCY AND USEFUL LIFE OF

THE TOOL . CHECK IOL LEVEL IN THE OILER DAILY .

 MANY AIR TOOL USER FIND IT CONVENIENT TO USE A FILTER TO REMOVE LIQUID

IMPURITIES WHICH CAN RUST OR WEAR INTERNAL PARLS OF THE TOOL . A FILTER ALSO

INCEREASE THE EFFICIENCY AND USEFUL OF THE TOOL . THE FILTER MUST BE

CHECKED ON A DAILY BASIS AND IF NECESSARY DRAINED .

LUBRICATION AND MAINTENANCE

NOTE

AIR SUPPLY AND CONNECTIONS

NOTE

DISCONNECT THE AIR SUPPLY.

PULL PUSHER（036）BACK UNTIL IT STOPS ON PUSHER PIVOTS

（032）THEN ROTATE PUSHER（036）TO POSITION .

INSERT 2 STICKS OF APPROPRIATE STAPLES INTO THE

MAGAZINE（030）FROM BACK . LET THE STICKS SLIDE

FORWARD TO THE FRONT OF THE MAGAZINE（036）

PULL PUSHER（036）BACK TO UPRIGHT POSITION AND GENTLY

LET THE PUSHER（036）SLIDE FORWARD AGAINST THE

STAPLES . DO NOT LET THE PUSHER（036）SLIDE FORWARD

AND STRIKE THE STAPLES AT HIGH SPEED FOR THIS MAY

DEFROM THE STAPLES OR DAMAGE THE TOOL .

LOADING THE TOOL

NOTE：DESCONNECT THE AIR SUPPLY

LOOSEN SET SCRCW（526）WITH 3 ㎜ HEXAGON WRENCH KEY .

TURN ADJUSTING FOD（018）180° WITH A SCREW DRIVER TO THE

DESIRED ADJUSTMENT .

IF WANT TO SHOOT LONG LEG STAPLES. LET“L＂ON ADJUSTING

ROD（018）UP .

IF WANT TO SHOOT SHORT LEG STAPLES. LET“S＂UP .

TIGHTEN SET SCREW（526）

CHECK STAPLE LEG LENGTH

NOTE：DISCONNECT THE AIR SUPPLY

USE ROD（DIA 3 ㎜）OR 2.5 ㎜ HEXAGON WRENCH KEY . TURN

COLLAR（006）THROUGH WINDOW CLOCKWISE TO CHINCH .

NOTE：REMOVE ADJUDTING TOOL AFTER ADJUSTMENT IS MADE .

NOTE：DISCONNECT THE AIR SUPPLY

LOOSEN FRONT SCREW（527）WITH 6 ㎜ HEXAGON WRENCH KEY .

PUSH THE BODY（007）UP AND ADJUST TO DESIRED DEPTH .

WHEN TOP EDGE OF ADJUSTMENT PLATE（019）IS AT IT’S

HIGHEST SETTING（NO.4）,THE TEETH（021,022）ARE AT THEIR

SHALLOWEST PENETRATION . IF SET AT LOWEST SETTING

（NO,1）THE TEETH（021,022）ARE AT THEIR DEEPEST

PENETRATION .

CLINCH ADJUSTMENT

DEPTH ADJUSTMENT

PROTECT YOUR EYES AND EARS . WEAR SAFETY GLASSES WITH SIDE SHIELDS . WEAR

HEARING PROTECTION . EMPLOYERS AND USERS ARE RESPONSIBLE FOR ENSURING

THE USER OR ANYONE NEAR THE TOOL WEAR THIS SAFETY PROTCETION .

TO PREVENT ACCIDENTAL INJURIES：NEVER , PLACE A HAND OR ANY OTHER PART OF

BODY IN STAPLE CLINCHING AREA OT ADJUSTMENT WINDOW . NEVER POINT TOOL

TOWARD ANYONE ELSE . NEVER ENGAGE IN HORSEPLAY . ALWAYS HANDLE THE TOOL

WITH CARE . NEVER PULL TRIGGER UNLESS TOOL IS IN PLACE OF CARTON.

CHECK AND REPLACE ANY DAMAGED OR WORN COMPONENTS ON THE TOOL MUST ALSO

BE REPLACED IF THEY ARE NOT LEGIBLE .

ADD A FEW DROPS OF UNOCAL R×22 OR 3-IN-1 OIL INTO THE AIR INLET .

INSTALL A QUICK CONNECT FITTING TO THE TOOL .

REAULATE THE AIR PRESSURE TO IBTAIN 6 ㎏/㎝2 THE TOOL .

INSERT STAPLES INTO YOUR TOOL FOLLOWING THE INSTRUCTIONS OF LOADING

THE TOOL .

RECONNECT THE AIR HOSE TO THE TOOL .

OPERATING THE TOOL

WARNING

NOTE

GRASP HANDLE WITH ONE HAND POSITION ON BOX IN LINE WITH THE

DESIREDSTAPLE LOCATION . THERE IS A SMALL PROJECTION EITHER SIDE OF

THE MAGAZINE SEAT（038）AS AN AID IN LOCATING THE POSITION OF THE

STAPLE .（011）

STRONGEST CLOSURE REQUIRES END STAPLES CLOSE TO END OF BOX .

CHECK STAPLE CLINCHING IN SAMPLES OF BOX BOARD BEING USED .

ADJUSTMENTS FOR DEPTH OF PENETRATION & TIGHTNESS OF CLINCH ARE EASY

& INSTANTANEOUS , FULL ADVANTAGE SHOULD BE TAKEN OF THEM .

NEVER USE GASOLINE OR OTHER FLAMMABLE LIQUIDS TO CLEAN

THE TOOL . VAPORS IN THE TOOL WILL IGNITE BY A SPARK AND

CAUSE THE TOOL TO EXPLODE AND RESULT IN DEATH OR SERIOUS

PERSONAL INJURY.

DISCONNECT THE AIR SUPPLY FROM THE TOOL.

REMOVE TAR BUILDUP WITH KEROSENE #2 FUEL OIL OR DIESEL

FUEL . DO NOT ALLOW SOLVENT TO GET INTO THE CYLINDER OR

DAMAGE MAY OCCUR . DRY OFF THE TOOL COMPLETELY BEFORE

USE .

CLEANING THE TOOL

DANGER

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