Subaru BRZ 2016 User manual

2016 AUGUST BRZ SERVICE MANUAL QUICK REFERENCE INDEX

FUJI HEAVY INDUSTRIES LTD. G4440GE

GENERAL INFORMATION

SECTION

This service manual has been prepared

to provide SUBARU service personnel

with the necessary information and data

for the correct maintenance and repair

of SUBARU vehicles.

This manual includes the procedures

for maintenance, disassembling, reas-

sembling, inspection and adjustment of

components and diagnostics for guid-

ance of experienced mechanics.

Please peruse and utilize this manual

fully to ensure complete repair work for

satisfying our customers by keeping

their vehicle in optimum condition.

When replacement of parts during

repair work is needed, be sure to use

SUBARU genuine parts.

All information, illustration and specifi-

cations contained in this manual are

based on the latest product information

available at the time of publication

approval.

FOREWORD FW

HOW TO USE THIS MANUAL HU

SPECIFICATIONS SPC

PRECAUTION PC

NOTE NT

IDENTIFICATION ID

RECOMMENDED MATERIALS RM

PRE-DELIVERY INSPECTION PI

PERIODIC MAINTENANCE SERVICES PM

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17BRZ_EU_EN.book 2 ページ２０１６年６月２８日　火曜日　午前１０時２２分

FOREWORD

Page

1. Foreword ....................................................................................................2

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FW-2

Foreword

FOREWORD

1. Foreword

A: FOREWORD

These manuals are used when performing mainte-

nance, repair or diagnosis of Subaru BRZ.

Applicable model:

2017 MY ZC*****

The manuals contain the latest information at the

time of publication. Changes in the specifications,

methods, etc. may be made without notice.

NOTE:

“SUBARU” means Fuji Heavy Industry Ltd. and its

affiliates and subsidiaries.

“SUBARU dealer” means an authorized SUBARU

dealer and/or repairer.

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HOW TO USE THIS MANUAL

Page

1. How to Use This Manual ............................................................................2

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HU-2

How to Use This Manual

HOW TO USE THIS MANUAL

1. How to Use This Manual

A: HOW TO USE THIS MANUAL

1. STRUCTURE

Each section consists of SCT that are broken down into SC that are divided into sections for each compo-

nent. The specification, maintenance and other information for the components are included, and the diag-

nostic information has also been added where necessary.

2. CONTENTS

The first page has an index with tabs.

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HU-3

How to Use This Manual

HOW TO USE THIS MANUAL

3. COMPONENT

Illustrations are provided for each component. The information necessary for repair work (tightening torque,

grease up points, etc.) is described on these illustrations. Information is described using symbol.

To order parts, refer to parts catalogue.

Example:

HU-00017

(14)

(9)

(8)

(7)

(6)

(10)

(4) (10)

(22)

(11)

(19)

(17)

(15)

(13)

(12)

(18)

(16)

(1)

(2)

(3)

(4)

(5)

(6)

(7)

(8)

(11)

(10)

(9)

(12)

(13)

(19)

(18)

(20)

(17)

(16)

(24)

(10)

(25)

(5)

(4)

(3)

(2)

(1)

(21)

(15)

(23)

T11

T10

T5 T3

(20)

(21)

(23)

(22)

(10)

(24)

(25)

(26)

(35)

(34)

(27)

(14)

(28)

(29)

(31)

(32)

(37)

(30)

(33)

(36)

T1 ....

: Selective part

: Replacement part

: Sealing point

: Should be lubricated with oil.

: Should be lubricated with grease.

: Tightening torque

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HU-4

How to Use This Manual

HOW TO USE THIS MANUAL

4. DEFINITIONS OF “NOTE”, “CAUTION”, AND “WARNING”

•NOTE:

Describes additional information to make works easier.

•CAUTION:

Describes prohibited matters to prevent vehicle or parts damage, or matters that requires special attention

during work.

• WARNING:

Describes matters that may cause serious damage to the operator or other person, or that may cause dam-

age or accident.

5. SPECIFICATIONS

If necessary, specifications are also included.

6. INSPECTION

Inspections to be carried out before and after maintenance are included.

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HU-5

How to Use This Manual

HOW TO USE THIS MANUAL

7. MAINTENANCE

• Maintenance instructions for serviceable parts describe work area and detailed step with illustration. It also

describes the use of special tool, tightening torque, caution for each procedure.

• If many serviceable parts are included in one service procedure, appropriate reference is provided for each

part.

Example:

8. DIAGNOSIS

Step-by-step process is employed for easier diagnosis.

(A) Component (D) Cautions (G) Tightening torque

(B) Process (E) Tool number of special tool (H) Illustration

HU-00020

1) Remove the manual transmission assembly

from vehicle. <Ref. to MT-33, REMOVAL, Manual

Transmission Assembly.>

15.Main Shaft

A: REMOVAL

11) Tighten the lock nuts to the specified torque us-

ing ST1 and ST2.

NOTE:

Secure the lock nuts in two places after tightening.

ST1 498937000 TRANSMISSION HOLDER

(A)

(B)

(C)

(D)

(G)

(E) (F)

(H)

Tightening torque:

120 N m (12.2 kgf-m, 88.5 ft-lb)

ST1

ST2

ST2 499987003 SOCKET WRENCH (35)

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HU-6

How to Use This Manual

HOW TO USE THIS MANUAL

9. SI UNITS

Measurements in these manuals are according to the SI units. Metric and yard/pound measurements are

also included.

Example:

Tightening torque:

44 N·m (4.5 kgf-m, 33 ft-lb)

The figure used in these manuals are described in the SI units and conventional units are described in ( ).

List of SI unit

Item SI units Conventional unit Remarks

Force N (Newton) kgf 1 kgf = 9.807 N

Mass (Weight) kg, g kg, g

Capacity L, mL or cm3L or cc 1 cc = 1 cm3= 1 mL

Torque N·m kgf-m, kgf-cm 1 kgf-m = 9.807 N·m

Rotating speed r/min rpm

Pressure kPa (Kilopascal) kgf/cm21 kgf/cm2= 98.07 kPa

mmHg 1 mmHg = 0.1333 kPa

Power W PS 1 PS = 0.7355 kW

Calorie W·h cal 1 kcal = 1.163 W·h

Fuel consumption rate g/kW·h g/PS·h 1 g/PS·h = 1.3596 g/kW·h

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