Subaru 2003 Legacy User manual

FUJI HEAVY INDUSTRIES LTD. G2300GE7

2003 LEGACY SERVICE MANUAL QUICK REFERENCE INDEX

BODY SECTION

This service manual has been prepared

to provide SUBARU service personnel

with the necessary information and data

for the correct maintenance and repair

of SUBARU vehicles.

This manual includes the procedures

for maintenance, disassembling, reas-

sembling, inspection and adjustment of

components and diagnostics for guid-

ance of experienced mechanics.

Please peruse and utilize this manual

fully to ensure complete repair work for

satisfying our customers by keeping

their vehicle in optimum condition.

When replacement of parts during

repair work is needed, be sure to use

SUBARU genuine parts.

All information, illustration and specifi-

cations contained in this manual are

based on the latest product information

available at the time of publication

approval.

HVAC SYSTEM

(HEATER, VENTILATOR AND A/C) AC

HVAC SYSTEM (DIAGNOSTICS) AC

AIRBAG SYSTEM AB

AIRBAG SYSTEM (DIAGNOSTICS) AB

SEAT BELT SYSTEM SB

LIGHTING SYSTEM LI

WIPER AND WASHER SYSTEMS WW

ENTERTAINMENT ET

COMMUNICATION SYSTEM COM

GLASS/WINDOWS/MIRRORS GW

BODY STRUCTURE BS

INSTRUMENTATION/DRIVER INFO IDI

SEATS SE

SECURITY AND LOCKS SL

SUNROOF/T-TOP/CONVERTIBLE TOP

(SUNROOF) SR

EXTERIOR/INTERIOR TRIM EI

EXTERIOR BODY PANELS EB

EXTERIOR/INTERIOR TRIM EI

2003 LEGACY SERVICE MANUAL QUICK REFERENCE INDEX

BODY SECTION

G2300GE7

CRUISE CONTROL SYSTEM CC

CRUISE CONTROL SYSTEM

(DIAGNOSTICS) CC

IMMOBILIZER (DIAGNOSTICS) IM

GLASS/WINDOWS/MIRRORS GW

Page

1. General Description ....................................................................................2

2. Power Window System...............................................................................8

3. Rear Window Defogger System..................................................................9

4. Windshield Wiper Deicer System..............................................................10

5. Remote Control Mirror System..................................................................11

6. Front Door Glass.......................................................................................12

7. Front Regulator and Motor Assembly .......................................................16

8. Rear Door Glass .......................................................................................17

9. Rear Regulator and Motor Assembly........................................................18

10. Windshield Glass ......................................................................................19

11. Rear Gate Glass .......................................................................................22

12. Rear Quarter Glass...................................................................................24

13. Rear Window Glass ..................................................................................26

14. Roof Window Glass...................................................................................27

15. Inner Rearview Mirror................................................................................28

16. Power Window Control Switch..................................................................29

17. Rear Window Defogger Switch.................................................................31

18. Rear Window Defogger.............................................................................32

19. Outer Mirror Assembly ..............................................................................33

20. Outer Mirror...............................................................................................35

21. Remote Control Mirror Switch...................................................................36

22. Wiper Deicer .............................................................................................38

23. Wiper Deicer Switch..................................................................................39

GW-2

GLASS/WINDOWS/MIRRORS GENERAL DESCRIPTION

1. General Description

A: COMPONENT

1. FIXED GLASS (SEDAN)

(1) Windshield glass (4) Rearview mirror mount (7) 6 light glass

(2) Dam rubber (5) Locate pin

(3) Molding (6) Rear window glass

GW-00080

( 2 )

( 6 )

( 2 )

( 7 )

( 2 )

( 3 )

( 5 )

( 1 )

( 2 ) ( 3 ) ( 4 )

( 5 )

GW-3

GLASS/WINDOWS/MIRRORS

GENERAL DESCRIPTION

2. FIXED GLASS (WAGON)

(1) Windshield glass (4) Rearview mirror mount (7) Rear quarter glass

(2) Dam rubber (5) Locate pin (8) Locate pin

(3) Molding (6) Fastener (9) Rear gate glass

GW-00081

( 1 )

( 2 )

( 3 ) ( 4 )

( 5 )

( 6 )

( 7 )

( 8 )

( 8 ) ( 9 )

GW-4

GLASS/WINDOWS/MIRRORS GENERAL DESCRIPTION

3. FRONT DOOR GLASS

(1) Glass (4) Regulator ASSY Tightening torque: N·m (kgf-m, ft-lb)

(2) Door sash (Front) (5) Motor ASSY T1: 7.35 (0.75, 5.4)

(3) Door sash (Rear) T2: 14 (1.4, 10.1)

GW-00082

( 1 )

( 2 )

( 3 )

( 4 )

( 5 )

GW-5

GLASS/WINDOWS/MIRRORS

GENERAL DESCRIPTION

4. REAR DOOR GLASS

(1) Glass (4) Regulator ASSY Tightening torque: N·m (kgf-m, ft-lb)

(2) Door sash (Front) (5) Motor ASSY T1: 7.35 (0.75, 5.4)

(3) Door sash (Rear) T2: 14 (1.4, 10.1)

GW-00083

( 1 )

( 2 )

( 3 )

( 4 )

( 5 )

GW-6

GLASS/WINDOWS/MIRRORS GENERAL DESCRIPTION

5. MIRRORS

(1) Outer mirror (3) Mount (5) Mirror

(2) Rearview mirror (4) Spring

GW-00084

( 1 )

( 2 )

( 3 )

( 4 )

( 5 )

GW-7

GLASS/WINDOWS/MIRRORS

GENERAL DESCRIPTION

B: CAUTION

•When electrical connectors are disconnected, always conduct an operational check after connecting them

again.

•Avoid impact and damage to the glass.

C: PREPARATION TOOL

TOOL NAME REMARKS

Circuit Tester Used for checking voltage and continuity.

Piano Wire Used for window glass removal.

Windshield Knife Used for window glass removal.

GW-8

GLASS/WINDOWS/MIRRORS POWER WINDOW SYSTEM

2. Power Window System

A: SCHEMATIC

1. POWER WINDOW LHD MODEL

<Ref. to WI-282, LHD MODEL, SCHEMATIC, Power Window System.>

2. POWER WINDOW RHD MODEL

<Ref. to WI-286, RHD MODEL, SCHEMATIC, Power Window System.>

B: INSPECTION

Symptom Repair order

All power windows does not operate.

(1) Fuse (SBF-6) (F/B No. 18)

(2) Power window circuit breaker

(3) Power window relay

(4) Wire harness

One window does not operate.

(1) Power window main switch

(2) Power window sub switch

(3) Power window motor

(4) Wire harness

“Window Lock”does not operate. (1) Power window main switch

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