Subaru 2001 IMPREZA User manual

FUJI HEAVY INDUSTRIES LTD. G1830GE6

2001 IMPREZA SERVICE MANUAL QUICK REFERENCE INDEX

BODY SECTION

This service manual has been prepared

to provide SUBARU service personnel

with the necessary information and data

for the correct maintenance and repair

of SUBARU vehicles.

This manual includes the procedures

for maintenance, disassembling, reas-

sembling, inspection and adjustment of

components and diagnostics for guid-

ance of experienced mechanics.

Please peruse and utilize this manual

fully to ensure complete repair work for

satisfying our customers by keeping

their vehicle in optimum condition.

When replacement of parts during

repair work is needed, be sure to use

SUBARU genuine parts.

All information, illustration and specifi-

cations contained in this manual are

based on the latest product information

available at the time of publication

approval.

HVAC SYSTEM

(HEATER, VENTILATOR AND A/C) AC

HVAC SYSTEM (AUTO A/C)

(DIAGNOSTICS) AC

AIRBAG SYSTEM AB

AIRBAG SYSTEM (DIAGNOSTICS) AB

SEAT BELT SYSTEM SB

LIGHTING SYSTEM LI

WIPER AND WASHER SYSTEMS WW

ENTERTAINMENT ET

COMMUNICATION SYSTEM COM

GLASS/WINDOWS/MIRRORS GW

BODY STRUCTURE BS

INSTRUMENTATION/DRIVER INFO IDI

SEATS SE

SECURITY AND LOCKS SL

IMMOBILIZER (DIAGNOSTICS) IM

SUNROOF/T-TOP/CONVERTIBLE TOP

(SUNROOF) SR

EXTERIOR/INTERIOR TRIM EI

2001 IMPREZA SERVICE MANUAL QUICK REFERENCE INDEX

BODY SECTION

G1830GE6

EXTERIOR BODY PANELS EB

CRUISE CONTROL SYSTEM CC

CRUISE CONTROL SYSTEM

(DIAGNOSTICS) CC

CRUISE CONTROL SYSTEM CC

Page

1. General Description ....................................................................................2

2. Actuator.......................................................................................................3

3. Cruise Control Module ................................................................................4

4. Cruise Control Main Switch.........................................................................5

5. Cruise Control Command Switch................................................................6

6. Stop and Brake Switch................................................................................7

7. Clutch Switch ..............................................................................................8

8. Inhibitor Switch............................................................................................9

CC-2

CRUISE CONTROL SYSTEM GENERAL DESCRIPTION

1. General Description

A: COMPONENT

B: CAUTION

•Before disassembling or reassembling parts, al-

ways disconnect the battery ground cable. When

repairing the radio, control module and other parts

with memory functions, make note of the memory

before disconnecting the battery ground cable. All

memory will be erased.

•Reassemble parts in the reverse order of disas-

sembly unless otherwise indicated.

•Adjust parts to specifications specified in this

manual.

•Connect connectors and hoses securely during

reassembly.

•After reassembly, ensure functional parts oper-

ate properly.

C: PREPARATION TOOL

(1) Actuator (4) Cruise control main switch (7) Cruise control module

(2) Inhibitor switch (AT) (5) Clutch switch (MT)

(3) Cruise control command switch (6) Stop and brake switch

BO0002

TOOL NAME REMARKS

Circuit Tester Used for measuring resis-

tance and voltage.

CC-3

CRUISE CONTROL SYSTEM

ACTUATOR

2. Actuator

A: REMOVAL

CAUTION:

•Be careful not to apply excessive load to the

wire cable when adjusting and/or installing;

otherwise, the actuator may be deformed or

damaged.

•Do not bend cable sharply with a radius less

than 100 mm (3.94 in); otherwise, cable may

bend permanently, resulting in poor perfor-

mance.

•When installing cable, be careful not to

sharply bend or pinch the inner cable; other-

wise, the cable may break.

1) Remove clip bands from cruise control cable.

2) Loosen nut which secures cruise control cable

end to throttle cam and then remove cable from

throttle cam.

3) Remove actuator attaching bolts.

4) Remove actuator while disconnecting connec-

tor.

B: INSTALLATION

Install in the reverse order of removal.

Tightening torque:

7.4 N·m (0.75 kgf-m, 5.4 ft-lb)

NOTE:

(A): Must be adjusted when cable end outer is fixed

in place, so that gap between throttle cam and lever

is 0 —1 mm (0 —0.04 in).

(Must be attached while throttle cam is being pulled

by wire cable.)

(B): Must be coated evenly on cam end inner con-

nection.

(C): Cover must be inserted securely, until tip of ca-

ble touches cover stopper.

C: INSPECTION

Measure resistance between cruise control actua-

tor terminals.

If NG, replace cruise control actuator.

S6M0088

BO0003

Tester connection Resistance (Ω)

4 —1 Approx. 5

4 —2 Approx. 5

4 —5 Approx. 5

3 —6Approx.39

B6M1213A

B6M1568

CC-4

CRUISE CONTROL SYSTEM CRUISE CONTROL MODULE

3. Cruise Control Module

A: REMOVAL

1) Remove side sill front cover.

2) Disconnect connector from cruise control mod-

ule.

3) Remove the volt, then detach cruise control

module.

B: INSTALLATION

Install is in the reverse order of removal.

: Hook pawl BO0004

BO0005

CC-5

CRUISE CONTROL SYSTEM

CRUISE CONTROL MAIN SWITCH

4. Cruise Control Main Switch

A: REMOVAL

1) Remove screws and clip from instrument panel

lower cover.

2) Remove instrument panel lower cover.

3) Disconnect connector from cruise control main

switch.

4) Remove main switch by pushing it outward.

B: INSTALLATION

Install is in the reverse order of removal.

C: INSPECTION

Check continuity between cruise control main

switch terminals.

If NG, replace cruise control main switch.

BO0006

BO0002

Cruise control

main switch BO0007

BO0008

Switch position Tester connection Specified condi-

tion

OFF 3 —5 No continuity

ON 3 —5Continuity

G6M0244

CC-6

CRUISE CONTROL SYSTEM

CRUISE CONTROL COMMAND SWITCH

5. Cruise Control Command

Switch

A: REMOVAL

WARNING:

Before servicing, be sure to read the notes in

the AB section for proper handling of the driv-

er's airbag module. <Ref. to AB-3, CAUTION,

General Description.>

1) Set front wheels in straight ahead position.

2) Turn ignition switch OFF.

3) Disconnect battery ground cable from battery

and wait for at least 20 seconds before starting

work.

4) Using TORX®BIT T30 (Tamper resistant type),

loosen two TORX®bolts which secure driver's air-

bag module.

5) Disconnect airbag module connector on back of

airbag module.

6) Remove horn switch from steering wheel as

shown.

7) Disconnect horn and cruise control command

switch connector, then remove cruise control com-

mand switch.

B: INSTALLATION

Install is in the reverse order of removal.

C: INSPECTION

Check continuity between cruise control command

switch terminals.

If NG, replace cruise control command switch.

H5M0662A

S6M0095

Switch Position Tester con-

nection Specified

condition

CANCEL ON 1 (+) —2 (−)Continuity

ON 1 (+) —3 (−)Continuity

SET/COAST OFF 1 —3 No continuity

ON 1 —3 Continuity

RESUME/

ACCEL OFF 1 —2 No continuity

ON 1 —2 Continuity

S6M0096

B6M1406

CC-7

CRUISE CONTROL SYSTEM

STOP AND BRAKE SWITCH

6. Stop and Brake Switch

A: REMOVAL

Disconnect connector from switch, and then re-

move the switch. <Ref. to BR-77, REMOVAL, Stop

Light Switch.>

B: INSTALLATION

Install in the reverse order of removal.

C: INSPECTION

Check continuity brake switch (1) and stop light

switch (2) between terminals.

If NG, replace stop and brake switch.

Switch Pedal Tester con-

nection Specified

condition

Brake Released 1 —4 Continuity

Depressed 1 —4 No continuity

Stop light Released 2 —3 No continuity

Depressed 2 —3 Continuity

B6M1564A

CC-8

CRUISE CONTROL SYSTEM CLUTCH SWITCH

7. Clutch Switch

A: REMOVAL

Disconnect the connectorfromthe switch, and then

remove the switch. <Ref. to CL-34, DISASSEM-

BLY, Clutch Pedal.>

B: INSTALLATION

Install in the reverse order of removal.

C: INSPECTION

Check continuity between clutch switch terminals.

If NG, replace the clutch switch.

Switch Pedal Tester con-

nection Specified

condition

Clutch Released 1 —2Continuity

Depressed 1 —2 No continuity

G6M0184

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