Subaru 2001 IMPREZA User manual

FUJI HEAVY INDUSTRIES LTD. G1830GE5

2001 IMPREZA SERVICE MANUAL QUICK REFERENCE INDEX

CHASSIS SECTION

This service manual has been prepared

to provide SUBARU service personnel

with the necessary information and data

for the correct maintenance and repair

of SUBARU vehicles.

This manual includes the procedures

for maintenance, disassembling, reas-

sembling, inspection and adjustment of

components and diagnostics for guid-

ance of experienced mechanics.

Please peruse and utilize this manual

fully to ensure complete repair work for

satisfying our customers by keeping

their vehicle in optimum condition.

When replacement of parts during

repair work is needed, be sure to use

SUBARU genuine parts.

All information, illustration and specifi-

cations contained in this manual are

based on the latest product information

available at the time of publication

approval.

FRONT SUSPENSION FS

REAR SUSPENSION RS

WHEEL AND TIRE SYSTEM WT

DIFFERENTIALS DI

TRANSFER CASE TC

DRIVE SHAFT SYSTEM DS

ABS ABS

ABS (DIAGNOSTICS) ABS

BRAKE BR

PARKING BRAKE PB

POWER ASSISTED SYSTEM

(POWER STEERING) PS

DRIVE SHAFT SYSTEM DS

Page

1. General Description ....................................................................................2

2. Propeller Shaft ..........................................................................................16

3. Front Axle..................................................................................................19

4. Rear Axle ..................................................................................................24

5. Front Drive Shaft.......................................................................................32

6. Rear Drive Shaft........................................................................................37

7. General Diagnostic Table..........................................................................41

DS-2

DRIVE SHAFT SYSTEM GENERAL DESCRIPTION

1. General Description

A: SPECIFICATIONS

1. PROPELLER SHAFT

Propeller shaft type DOJ type UJ type

Front propeller shaft Joint-to-joint length: L1mm (in) AT —584 (22.99)

MT 638 (25.12) 643 (25.32)

Rear propeller shaft Joint-to-joint length: L2mm (in) 713 (28.07) 708 (27.87)

Outside diameter of tube: mm (in) D163.5 (2.500)

D257.0 (2.244)

(A)

(B)

DR0008

(A) UJ type (Non-turbo model) (B) DOJ type (Turbo model)

DS-3

DRIVE SHAFT SYSTEM

GENERAL DESCRIPTION

2. FRONT DRIVE SHAFT ASSEMBLY

Type of drive shaft assembly SHAFT

Shaft diameter

EBJ87+SFJ82 Non-turbo 26 mm (1.02 in)

Turbo 28 mm (1.10 in)

B4M2218E

(A) EBJ87+SFJ82 (B) Measuring point

DS-4

DRIVE SHAFT SYSTEM GENERAL DESCRIPTION

3. REAR DRIVE SHAFT ASSEMBLY

Size Model No. of identification

protrusion on shaft L1

(mm) φD

(mm)

A EBJ82/DOJ82 Sedan RH Sedan Turbo 2 (Two) 363 24

B EBJ82/DOJ82 Sedan LH 1 (One) 353 24

C BJ79/DOJ79 Sedan R160RH Sedan 2.0L NA MT 2 (Two) 368 23

D BJ79/DOJ79 Sedan R160LH 1 (One) 358 23

E BJ79/DOJ79 Sedan R152R/L Sedan 1.6L, 2.0L NA AT 3 (Three) 363 23

F BJ79/DOJ79 Wagon R152R/L Wagon 1.6L, 2.0L NA AT None 355 23

G EBJ82/DOJ82 Wagon RH Wagon Turbo 2 (Two) 353 24

H EBJ82/DOJ82 Wagon LH 1 (One) 343 24

I BJ79/DOJ79 Wagon R160RH Wagon 2.0L NA MT 2 (Two) 358 23

J BJ79/DOJ79 Wagon R160LH 1 (One) 348 23

DR0009

DS-5

DRIVE SHAFT SYSTEM

GENERAL DESCRIPTION

(A) EBJ82/DOJ82 Sedan RH (E) BJ79/DOJ79 Sedan R152R/L (I) BJ79/DOJ79 Wagon R160RH

(B) EBJ82/DOJ82 Sedan LH (F) BJ79/DOJ79 Wagon R152R/L (J) BJ79/DOJ79 Wagon R160LH

(D) BJ79/DOJ79 Sedan R160LH (H) EBJ82/DOJ82 Wagon LH

DS-6

DRIVE SHAFT SYSTEM GENERAL DESCRIPTION

B: COMPONENT

1. PROPELLER SHAFT

DR0010

(1) Propeller shaft (Turbo model) (4) Rear differential (T-type) Tightening torque: N·m (kgf-m, ft-lb)

(2) Propeller shaft (Non-Turbo model) (5) Bush T1: 31 (3.2, 23.1)

(3) Rear differential (VA-type) T2: 52 (5.3, 38.3)

DS-7

DRIVE SHAFT SYSTEM

GENERAL DESCRIPTION

2. FRONT AXLE

B4M2213A

(1) Baffle plate (SFJ) (9) Boot (SFJ) (17) Housing

(2) Spring pin (10) Boot (EBJ) (18) Oil seal (OUT)

(3) Outer race (SFJ) (11) EBJ ASSY (19) Hub bolt

(4) Snap ring (12) Tone wheel (With ABS) (20) Hub

(5) Trunnion (13) Baffle plate (21) Axle nut

(6) Free ring (14) Oil seal (IN)

(7) Circlip (15) Snap ring Tightening torque: N·m (kgf-m, ft-lb)

(8) Boot band (16) Bearing T1: 186 (19, 137)

DS-8

DRIVE SHAFT SYSTEM GENERAL DESCRIPTION

3. REAR AXLE

•AWD Model

DR0011

(1) Circlip (12) Non-Turbo: BJ ASSY

Turbo: EBJ ASSY (22) Hub

(2) Baffle plate (DOJ) (23) Axle nut

(3) Outer race (DOJ) (13) Baffle plate (*)

(4) Snap ring (14) Oil seal (IN. No. 2) Tightening torque: N·m (kgf-m, ft-lb)

(5) Inner race (15) Oil seal (IN. No. 3) T1: 13 (1.3, 9.4)

(6) Ball (16) Housing T2: 186 (19, 137)

(7) Cage (17) Bearing

(8) Circlip (18) Snap ring * Non-Turbo model: BJ

Turbo model: EBJ

(9) Boot band (19) Oil seal (OUT)

(10) Boot (DOJ) (20) Tone wheel (With ABS)

(11) Boot (*) (21) Hub bolt

DS-9

DRIVE SHAFT SYSTEM

GENERAL DESCRIPTION

•FWD Model

DR0012

(1) Hub cap (5) Hub unit Tightening torque: N·m (kgf-m, ft-lb)

(2) O-ring (6) Hub bolt T1: 6 (0.6, 4.4)

(3) Axle nut (7) Tone wheel (With ABS) T2: 186 (19, 137)

(4) Washer (8) Spindle

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