Subaru 2001 Forester User manual

This service manual has been prepared

to provide SUBARU service personnel

with the necessary information and data

for the correct maintenance and repair of

SUBARU vehicles.

This manual includes the procedures for

maintenance, disassembling, reassem-

bling, inspection and adjustment of com-

ponents and diagnostics for guidance of

experienced mechanics.

Please peruse and utilize this manual

fully to ensure complete repair work for

satisfying our customers by keeping their

vehicle in optimum condition. When

replacement of parts during repair work is

needed, be sure to use SUBARU genu-

ine parts.

All information, illustration and specifica-

tions contained in this manual are based

on the latest product information avail-

able at the time of publication approval.

FUJI HEAVY INDUSTRIES LTD.

2001 FORESTER SERVICE MANUAL QUICK REFERENCE INDEX

BODY SECTION

G8050GE6

BODY STRUCTURE BS

Page

1. General Description.....................................................................................2

2. Datum Points...............................................................................................3

3. Datum Dimensions....................................................................................15

1. General Description S906001

A: PREPARATION TOOL S906001A17

TOOL NAME REMARKS

Tram tracking gauge Used for measuring dimen-

sion.

Tape measure Used for measuring dimen-

sion

BS-2

GENERAL DESCRIPTION

Body Structure

2. Datum Points S906540

A: LOCATION S906540A13

NOTE:

쐌Datum points are specified for body repair.

쐌Guide holes, locators, and indents are provided to facilitate panel replacement and to increase alignment

accuracy.

쐌Both right and left reference points are symmetrical.

BS-3

DATUM POINTS Body Structure

1. ROOM SECTION S906540A1301

S5M0073B

(1) Radiator panel (UPR) repair bolt

hole M8 (Right)

(2) Radiator panel (UPR) repair bolt

hole M8 (Left)

(3) Fender attaching bolt hole M6

(Symmetrical)

(4) Repair locator 8 mm (0.31 in)

dia. (Symmetrical)

(5) Radiator panel side gauge hole

24 mm (0.94 in) dia. (Symmetri-

cal)

(6) Front bumper mounting hole 14

×16 mm (0.55 ×0.63 in) dia.

(Symmetrical)

(7) Front crossmember attaching

bolt hole 12.4 mm (0.488 in) dia.

(Symmetrical)

(8) Fender attaching bolt hole M6

(Symmetrical)

(9) Front strut mounting hole 9.5

mm (0.374 in) dia. (Symmetrical)

(10) Hood hinge attaching bolt hole

M8 (Symmetrical)

(11) Cowl panel mounting hole 6 mm

(0.24 in) dia. (Symmetrical)

(12) Roof inner trim attaching bolt

hole 8 mm (0.31 in) dia.

(13) Fender attaching bolt hole M6

(Symmetrical)

(14) Front pillar gauge hole 20 mm

(0.79 in) dia. (Symmetrical)

(15) Wax coat hole 20 mm (0.79 in)

dia. (Symmetrical)

(16) Retainer attaching square hole 7

mm (0.28 in) (Symmetrical)

(17) Sun visor attaching hole 17 mm

(0.67 in) dia. (Symmetrical)

(18) Retainer attaching square hole 7

mm (0.28 in) (Symmetrical)

(19) Retainer attaching square hole 7

mm (0.28 in) (Symmetrical)

(20) Center pillar gauge hole 12 mm

(0.47 in) dia. (Symmetrical)

(21) Belt anchor attaching bolt hole

11.1 mm (7/16 in) dia. (Sym-

metrical)

(22) Wax coat hole, 20 mm (0.79 in)

dia. (Symmetrical)

(23) Rear door switch attaching hole

20 mm (0.79 in) dia. (Symmetri-

cal)

(24) Retainer attaching square hole 7

mm (0.28 in) (Symmetrical)

(25) Spare tire attaching bolt hole M8

(26) Air draw hole 7 mm (0.28 in) dia.

(Symmetrical)

(60) Fender attaching bolt hole M6

(Symmetrical)

(64) Door switch attaching hole 13.5

mm (0.531 in) dia. (Symmetrical)

(67) Front glass attaching hole Right

6.5 mm (0.256 in) dia. Left 6.5 ×

10 mm (0.256 ×0.39 in) dia.

BS-4

DATUM POINTS

Body Structure

2. REAR SECTION S906540A1302

S5M0074A

(27) Rear pillar (Inner) harness and

hose clip attaching hole 7 mm

(0.28 in) dia. (Symmetrical)

(34) Rear skirt gauge hole 20 mm

(0.79 in) dia. (Symmetrical)

(36) Rear quarter bumper side gauge

hole 20 mm (0.79 in) dia. (Left)

(37) Rear quarter bumper side gauge

hole 20 mm (0.79 in) dia. (Right)

(38) Instrument panel attaching

square hole 22 ×34.5 mm (0.87

×1.358 in) (Right)

(39) Steering support beam attaching

bolt hole M8 (Symmetrical)

(40) Front pillar (Inner) gauge hole 10

mm (0.39 in) dia. (Symmetrical)

(41) Floor mat attaching clip hole 8

mm (0.31 in) dia. (Symmetrical)

(42) Rear quarter glass attaching

hole 8 ×15 mm (0.31 ×0.59 in)

dia. (Symmetrical)

(43) Pad attaching square hole 9 mm

(0.35 in) dia. (Symmetrical)

(44) Rear quarter glass attaching

hole 8 mm (0.31 in) dia. (Sym-

metrical)

(45) Rear locator hollow 4 mm (0.16

in) dia.

(46) Rear strut mounting hole 10 mm

(0.39 in) dia. (Symmetrical)

(47) Rear gate stay attaching bolt

hole M8 (Symmetrical)

(48) Inner trim clip attaching hole 8 ×

20 mm (0.31 ×0.79 in) dia.

(Symmetrical)

(49) Rear combination light mounting

hole 8 mm (0.31 in) dia. (Sym-

metrical)

(61) Side rail (Inner) gauge hole 10

mm (0.39 in) dia. (Symmetrical)

(65) Repair location hole 12 mm

(0.47 in) dia. (Symmetrical)

(70) Buffer attaching hole M6 (Sym-

metrical)

(71) Bumper face attaching square

hole 8 ×9 mm (0.31 ×0.35 in)

(72) Bumper face attaching square

hole 8 ×9 mm (0.31 ×0.35 in)

(Symmetrical)

(73) Head console bracket gauge

hole 8 mm (0.31 in) dia.

(74) Inner system carrier attaching

bolt hole 8 mm (0.31 in) (Sym-

metrical)

(75) Inner system carrier attaching

bolt hole 8 mm (0.31 in) (Sym-

metrical)

(76) Head console bracket gauge

hole 8 mm (0.31 in) dia.

BS-5

DATUM POINTS Body Structure

3. UNDERBODY SECTION S906540A1303

S5M0075A

(50) Radiator panel (LWR) frame

gauge hole 15 mm (0.59 in) dia.

(Symmetrical)

(51) Front side frame gauge hole 20

mm (0.79 in) dia. (Symmetrical)

(52) Front crossmember attaching

hole 12.4 mm (0.488 in) dia.

(Symmetrical)

(53) Front suspension attaching bolt

hole M14

(54) Side frame gauge hole 20 mm

(0.79 in) dia. (Symmetrical)

(55) Repair location hole 12 mm

(0.47 in) dia. (Symmetrical)

(56) Side frame gauge hole 15 mm

(0.59 in) dia. (Symmetrical)

(57) Rear differential attaching bolt

hole M12 (Symmetrical)

(58) Rear suspension attaching bolt

hole M12 (Symmetrical)

(59) Rear side frame gauge hole 15

mm (0.59 in) dia. (Symmetrical)

BS-6

DATUM POINTS

Body Structure

S5M0076A S5M0077A

S5M0078A S5M0079A

S5M0080A S5M0081A

S5M0082A S5M0083B

BS-7

DATUM POINTS Body Structure

S5M0084A

S5M0085A

S5M0086A

S5M0087A

S5M0088A S5M0089A

S5M0090A S5M0091A

BS-8

DATUM POINTS

Body Structure

S5M0092A S5M0093A

S5M0094A S5M0095A

S5M0096A S5M0097A

S5M0098A S5M0099A

BS-9

DATUM POINTS Body Structure

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