Stratasys Objet24 Setup guide

Desktop Family

3D Printing System

Operator Training Guide

Basic Course

Course Outline

The operator training should be implemented during the installation.

The following is the outline for the operator training course.

System Installation & Initial Print Job

Topics

Activity

1. Unpack the Printer

Shock sensors, printer positioning

Observation

2. Prepare for Printing

Head- cover removal, inserting cartridges

3. Safety Procedures

Review safety guidelines

4. Initial Print Test

Send a print job: print service ATP

Use the quick start.

5. Install the WaterJet

Observation

6. Operating the WaterJet

Learn to operate the WaterJet

Hands-on

7. Operator Print Job

Review Objet Studio & Job Manager with operator.

The operator sends a print job.

Hands-on

Using Objet Software & Operator Maintenance

1. Printer Software Control

Become familiar with the application

Hands-on

2. Operator Maintenance

• Build tray cleaning

•Print Heads Cleaning

• Wiper

• Pattern test

•Head Alignment

UV Calibration

Head Optimization

• Waste container Replacement

Odor Filter Replacement

Wiper blade Replacement

• Roller waste collector

• Manual print head replacement

•UV Lamp Replacement

• System shutdown

• User Maintenance

Hands-on

3. Start Up Kit

Familiarize operator with Start-Up kit contents

Observation

Safety Procedures

Hot Surface

Risk of burns from:

Block –70°C

Heads - 75°C

UV socket

Do NOT touch these surfaces while they are hot.

High Voltage

Main Power Supply

UV Power Supply

UV Lamp Connectors

X-Axis Power Supply

Printer Computer Power Supply

Risk of Electric Shock

Ultra Violet

Radiation

Radiation from UV Lamps

Always use protective eyewear when the printer cover is open.

Manufacturer : UN process supply INC.

No : I005-017orange

Moving Parts

4 Moving Axes - X axes, Y axes, Z axes ,T axes (wiper)

UV Fans

Pumps

Handling

Printing

Materials

Printing materials (resins) are flammable –Do not expose them to flames, heat or

sparks.

Keep resins away from food and drink.

Uncured resin is toxic - minimize direct contact with the skin to prevent irritation

and other health hazards. Prolonged contact may cause burns.

Always wear protective gloves.

First Aid for

Working with

Resins

If respiratory irritation occurs, expose the victim to fresh air immediately.

If uncured resin comes in contact with the eyes, flush immediately with large

amounts of water for 15 minutes and seek medical attention.

When handling resins or material containers, wear protective goggles to

prevent uncured resin from splashing into the eyes.

If uncured resin comes in contact with the skin, wash the area immediately with

soap and cool water.

General Safety

Rules

Be familiar with the locations and use of safety equipment.

Do not use broken equipment. Machinery with moving parts must have a working

safety interlock, and a protective cover over the moving parts.

Do not open the cover while printer is operating.

If open, do not stare at the UV light and use protective eyewear to prevent exposure to

UV light.

CAD (Computer-Aided Design)

A file format used for producing

models on Objet printers.

SW for preparing the

tray for print.

Sends the print job to the

printer & manages the queue.

STL (Standard Triangulation

Language) and assemblies

SW used by engineers and

Architects for designing models

Objet Studio/ GrabCAD

Job Manager

Deliver the material to the print block.

Pumps

Keeps the material from leaking out of the head block.

Vacuum

2 model and 2 support cartridges

Material Cartridges

Contains the prints head and printing material.

Moves in X and Y direction (2-D)

Print Block

1 model & 1 support jet liquid material through

nozzles onto the tray .

Print Heads

Flattens and smoothens the layer

Cures the jetted material

UV Lamp

Moves down on the z-axis

Build Tray (z-axis)

wipes the print heads during purge sequence

Wiper

Excess material is transferred to the waste container

the roller bath and wiper bath.

Waste Container

Roller

Printed model

Cleans the printed model by

removing support materials

using water pressure or

circulation

Remove model from the printer

with spatula

Support Removal System

Printing Workflow

1STRATASYS / THE 3D PRINTING SOLUTIONS COMPANY

Introducing Desktop

Family 3D Printers

2STRATASYS / THE 3D PRINTING SOLUTIONS COMPANY

Objet24 Objet30 Objet30 OrthoDesk Objet30

Dental Prime Objet30 Pro Objet30 Prime

Tray Size 240x 200 x 150 mm

(9.45 x 7.87 x 5.9 in)

300 x 200 x 150 mm

(11.81 x 7.87 x 5.9 in)

300 x 200 x 100 mm

(11.81 x 7.87 x 3.95 in)

300 x 200 x 100 mm

(11.81 x 7.87 x 3.95 in)

300 x 200 x 150 mm

(11.81 x 7.87 x 5.9 in)

300 x 200 x 150 mm

(11.81 x 7.87 x 5.9 in)

Printing

Mode High Speed High Speed High Speed

High Speed

High Quality

Draft

High Speed

High Quality

Draft

Tray Size & Printing Modes

1STRATASYS / MATERIALS OVERVIEW

MATERIALS

OVERVIEW

2STRATASYS / MATERIALS OVERVIEW

•PolyJet materials are acrylic-based photopolymers

•Photopolymer is a polymer that cures, or becomes solid, when exposed to light.

(in our case: UV light)

•When exposed to UV light the material is transformed from a soluble formulation

into a hard polymer network –the model!

Introduction

3STRATASYS / MATERIALS OVERVIEW

Materials-Printer Availability

RGD835

Vero

White

Plus

RGD875

Vero

Black

RGD850

Vero

Grey

RGD840

Vero

Blue

RGD430

Durus

White

RGD810

Vero

Clear

RGD525

High-

Temp

RGD450

Endur

RGD720

FullCure

720

FLX973

Tango

Black

FLX950

Tango

Grey

MED690

Vero

DentPlus

MED610

Bio-

compatib

MED620

Vero

Glaze

RGD750

Draft

Grey

SUP706/

705

Objet24 Y

Objet30 Y Y Y Y Y Y*

Objet30

OrthoDesk Y Y Y Y*

Objet30

Dental

Prime

Y Y Y Y*

Objet30

Pro Y Y Y Y Y Y Y Y Y*

Objet30

Prime Y Y Y Y Y Y Y Y Y Y Y Y Y** Y*

* V3/5 only

** V5 only

4STRATASYS / MATERIALS OVERVIEW

Rigid Opaque | Vero Family

Ideal for: •Final product look

•Functional engineering parts for:

•Prototyping

•Pre-production

•Production verification

•Form/fit testing

•RTV molding patterns

Properties:

•Durable and stiff

•Excellent detail visualization

•Opaque colors

•Good dimensional stability

Color: Blue, White, Black, Gray

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