STOLZENBERG KSE 900 User manual

Operating instructions

(Translation of the original version)

KSE 900

Stolzenberg GmbH & Co. KG

Reinigungsmaschinen - Maschinenbau

Hamburger Str. 15 - 17

D-49124 Georgsmarienhütte

Telefon +49 (0) 5401 83 53-0

Telefax +49 (0) 5401 83 53-11

E-Mail: info@stolzenberg.de

Internet: www.stolzenberg.de

Page 1

Page 2

Operating Instructions for the Sweeping

Operating Instructions for the Sweeping Operating Instructions for the Sweeping

Operating Instructions for the Sweeping

an Suction Machine

an Suction Machinean Suction Machine

an Suction Machine

Tan em 900 KSE

Tan em 900 KSETan em 900 KSE

Tan em 900 KSE

! Please rea this before operating the sweeping

! Please rea this before operating the sweeping ! Please rea this before operating the sweeping

! Please rea this before operating the sweeping

m m

achine!

chine!chine!

chine!

Contents:

Contents:Contents:

Contents:

Page

1. Safety Information 3

2. Technical Data 4

3. Unpacking an Assembling 4

4. Starting Up/Operating 5

5. Service Work / Troubleshooting 7

6. The EU Declaration of Conformity 8

In ications in the operating instructions:

In ications in the operating instructions:In ications in the operating instructions:

In ications in the operating instructions:

Notic

NoticNotic

Notice! Danger!

e! Danger!e! Danger!

e! Danger!

Caution!

Caution!Caution!

Caution!

Warning: electrical voltage

Warning: electrical voltageWarning: electrical voltage

Warning: electrical voltage

Absolutely important

Absolutely importantAbsolutely important

Absolutely important

01/98

Page 3

1.1.

1. Safety Information:

Safety Information:Safety Information:

Safety Information:

Application:

Application:Application:

Application:

Before use, check that the unit an operating equipment are in perfect con ition

an are safe to operate. Do not use the unit if it is not in perfect con ition.

This sweeping an suction machine is inten e exclusively for operation on soli ,

level, an ry surfaces with an inclination not excee ing 2%.

Do not sweep up/ raw in burning or glowing objects.

This unit must not be use for removing ust which is hazar ous to your health

unless specifically in icate on the unit. Comply with the safety information in the

operating instructions!

This unit is only suitable for use on surfaces in icate in the operating instructions.

The machine may only be use on surfaces approve by the company or its repre-

sentatives.

It is not permitte to remain in a angerous area. It is forbi en to operate the unit

in potentially explosive locations.

Operation:

Operation:Operation:

Operation:

The operator must use the unit in accor ance with the regulations. He/she must

take the local con itions into account uring operation an be aware of other

people, especially chil ren, when operating the unit.

The unit may only be use by authorise persons who have receive training or

have emonstrate their ability to operate the unit.

The unit must not be operate by chil ren or minors.

The unit must never be left unsupervise while the motor is running. The operator

may only leave the unit when the motor has been switche off, the unit has been

secure against unintentional movement an , if require , the parking brake has

been actuate an the ignition key remove .

Do not reach into or un er the machine un er any circumstances when the motor

is running.

The hoo latch shoul remain secure in the close position except when perform-

ing maintenance work.

Transport:

Transport:Transport:

Transport:

Switch off the motor an secure the unit before transporting.

Maintenance:

Maintenance:Maintenance:

Maintenance:

Switch off the motor an if necessary remove the ignition key prior to cleaning an

maintenance work, replacing components or changing over to another function.

Remove the battery plug or isconnect the battery before working on the electrical

system of battery-operate units.

Do not spray clean the unit.

Repairs may only be carrie out by authorize customer service centers or by spe-

cialists in this fiel s who are familiar with all of the relevant safety regulations.

Commercial units which may be use in ifferent locations are subject to a safety

check accor ing to VDE 0701.

Page 4

Accessories an s

Accessories an sAccessories an s

Accessories an spare parts:

pare parts:pare parts:

pare parts:

Only use accessories an spare parts which have been approve by the manufac-

turer. Original accessories an spare parts guarantee that the unit can be oper-

ate safely an without any break owns.

Battery

BatteryBattery

Battery-

-operate units:

operate units:operate units:

operate units:

Always comply with the operating instructions of the battery manufacturer. Observe

the recommen ations of the legislator when han ling batteries.

Never leave batteries in a ischarge con ition, but recharge them as soon as

possible.

Always keep the batteries clean an ry in or er to avoi leakage current. Protect

the batteries from contaminants, e.g. metal ust.

Do not place any tools, etc. on the battery, otherwise there is a risk of short-

circuiting an explosion!

Do not smoke, generate sparks or use nake flames near a battery or in a charg-

ing area. Danger of explosion!

Caution when han ling battery aci . Comply with the correspon ing safety regula-

tions.

This machine is esigne for operation in ry areas only.

2. Technical Data:

2. Technical Data:2. Technical Data:

2. Technical Data:

Sweeping wi th: 2 si e brushes 900 mm

1 si e brush 700 mm

without si e brushes 500 mm

Working spee : up to 4.0 km/h

Surface cleaning capacity with 2 si e brooms 3,600 m²/h

Volume flow: 200 m³/h

Vacuum 7 pa

Filter surface: 1.3 m³

Absorptive capacity of the sweeping vessel: 60 l

Allowable inclination: 2%

Length x wi th x height: 1,000 780 x 460 mm

(without steering han-

le)

Nominal voltage: 12 V

Nominal current: 26 A

Protection type: IP 20

Weight: 56 kg (with a 66 Ah

battery)

Soun level: 67 B (A)

3.3.

3. Unpacking an Assembling

Unpacking an AssemblingUnpacking an Assembling

Unpacking an Assembling

Let the box stan on the pallet. Cut the front si e open an let the machine roll

over the si e of the box which has been fol e own (see Figure) so that the run-

ning wheels are still stan ing on the pallet.

In this position, clip the si e brushes which are on the irt container un er the si e

brush plate (in the front exterior portion of the machine) (see Figure). Apply light

pressure to twist the brushes upwar s until you can feel them lock into place. Note:

o not tip over the machine in this process: there is the anger of battery aci

running out.

Page 5

First roll the machine from the box an from the pallet.

Afterwar s, put the steering han le in the upright position, pull it ownwar s into

the two tappets completely (see Figure) an tighten it with the two thumb screws.

Note: before you carry out the following steps, please ensure that the safety switch

on the steering han le is put in position "0" (see Figure).

Remove the main-cover of the machine unlatching evice with the tool supplie in

the reach of the irt collector after the irt collector has been remove . After open-

ing up the cover, the positive pole of the battery can be slippe on an be tight-

ene with a spanner (SW 13) (It was remove for reasons of safety uring transpor-

tation). Finally, replace the cover latching evice again imme iately.

4. Starting Up/Operating

4. Starting Up/Operating4. Starting Up/Operating

4. Starting Up/Operating

After the machine has been assemble , it is imme iately rea y for operation.

First of all, the two lateral brushes shoul be lowere . For this purpose, push the

thumb washer forwar (see Figure) with your foot until the brushes just touch the

floor.

It is possible to a just the height of the main sweeping brush using the a justment

han le on the left si e of the machine (un er the irt collector) (see Figure). Please

ensure that the brush tips only touch the floor lightly. If the brushes are a just too

low, this increases the wear on the brushes an the gear components as well as the

power consumption. Position 1 - the highest brush position (for new, unworn roll-

ers), position 5 - the lowest brush position (for worn brushes or very uneven floors

for a short perio of time).

Put the toggle switch on the steering han le in position "I" (see Figure).

Afterwar s, the LED's over the switch in icate how much of a charge there is in the

battery. If the green io e is lighte up, the machine is rea y for operation. If the

yellow io e is lighte up, go to the loa ing station. If the re io e is lighte up,

the machine shoul be switche off imme iately to keep the battery from losing its

charge. Put the toggle switch to "0" to shut the machine off. This switch also serves

the purpose of protecting against overloa ing uring power transmission. If the

motor loa become significantly higher, for instance as a result of sweepings get-

ting blocke or excessive resistance in the rive, the switch jumps into position 0.

After eliminating the malfunction, the machine may be restarte .

Page 6

Steering rive:

Steering rive:Steering rive:

Steering rive:

The machine starts moving when you carefully pull the steering han le towar s

you. Check the behaviour of the steering rive especially when it is use for the first

time so that the machine remains un er control. We recommen that you loosen

your grip on the steering han le slightly when going aroun curves to lower the

spee in the curve. You will quickly notice that it is easy to operate an move the

machine with or without using the steering rive. If there is more irt, you shoul

push the machine over the irty place more slowly to achieve the optimum clean-

ing effect.

In or er to move it backwar s, loosen the steering han le an pull the machine in

the esire irection.

Cleaning filters:

Cleaning filters:Cleaning filters:

Cleaning filters:

There is a han le in the area of the han le of the irt container. This shoul be

move a number of times (see Figure) every time before you empty the irt collec-

tor with the motor shut off. This sets a vibration mechanism into motion so that the

loose irt which is sitting between the lamellas falls irectly into the irt container. If

there is stubborn irt, clean the filter with a brush or remove the filter an tap

slightly.

Emptying the irt collector:

Emptying the irt collector:Emptying the irt collector:

Emptying the irt collector:

Always take the irt container in both han s (see Figure). You shoul put one han

in the front han le area in the mi le of the machine. Put the other han on the

upper e ge from behin .

Lift the container upwar s from behin .

It is easiest to empty it into a rubbish bin over the si e e ge (see Figure).

After use:

After use:After use:

After use:

When you have finishe sweeping, shut off the machine. In or er to alleviate the

loa on the lateral brushes, the si e brushes have to be put up using the thumb

washers every time after it is use (see Figure).

Charging the battery:

Charging the battery:Charging the battery:

Charging the battery:

The charging socket is on the lower si e of the operating console (see Figure).

This is where you shoul insert the charging plug. We recommen that you always

leave the machine on the battery charger when it is not being use . This will guar-

antee that you will always have a machine which is rea y for operation. Put the

switch of the battery charger inclu e on "normal" an observe the information of

the battery charger manufacturer.

220 V

Page 7

5. Service Work / Troubleshooting

5. Service Work / Troubleshooting5. Service Work / Troubleshooting

5. Service Work / Troubleshooting

Service Sche ule for Tan em KSE 900:

Service Sche ule for Tan em KSE 900:Service Sche ule for Tan em KSE 900:

Service Sche ule for Tan em KSE 900:

Daily

DailyDaily

Daily

sweeping brush check the height a justment an if there

are possibly stuck or rolle up objects

Vacuum: brush on top clean / check for amage

Monthly

MonthlyMonthly

Monthly

Battery check level of liqui an refill if necessary

Belt check for efects an voltage

sweeping roller an si e brush check for wear

Troubleshooting:

Troubleshooting:Troubleshooting:

Troubleshooting:

A.) the

A.) theA.) the

A.) the motor oesn't start

motor oesn't startmotor oesn't start

motor oesn't start

possible reason

possible reasonpossible reason

possible reason

potential sol

potential solpotential sol

potential solution:

ution:ution:

ution:

1.) the battery is not charge Charge the battery

2.) the overloa protection jumps out the rive is blocke or correct brush roller

(see B.2)

3.) interruption in the electrical line check the line (see the wiring iagram) an

repair the connection if necessary

B.) the results of sweeping are not satisfactory

B.) the results of sweeping are not satisfactoryB.) the results of sweeping are not satisfactory

B.) the results of sweeping are not satisfactory

possible reason

possible reasonpossible reason

possible reason

potential solution:

potential solution:potential solution:

potential solution:

1.) the irt container is overfille empty the irt container

2.) sweepings are caught in the swee-

ping brush

take out the irt container an remove the

object

3.) the roller RPM's are too low see efect A.)

4.) height a justment of the sweeping

brush is wrong

a just the height in such a fashion that

only the tips of the bristles touch the floor

C.) the running time of the machine is insufficient

C.) the running time of the machine is insufficientC.) the running time of the machine is insufficient

C.) the running time of the machine is insufficient

popo

possible reason

ssible reasonssible reason

ssible reason

Potential solution:

Potential solution:Potential solution:

Potential solution:

1.) the battery has little power check the battery an refill aci if neces-

sary an charge, exchange battery if nec-

essary

2.) the power consumption is too high

check the main brush for height a just-

ment an to see if they are blocke

3.) the battery is insufficiently charge check to see if the battery an battery

charger are functioning perfectly

D.) the brushes o not rotate

D.) the brushes o not rotateD.) the brushes o not rotate

D.) the brushes o not rotate

possible reason

possible reasonpossible reason

possible reason

potential solution:

potential solution:potential solution:

potential solution:

1.) the belt of the power transmission

unit is efective / has slippe off

check all of the belts on the machine (7

pieces)

2.) sweepings are caught in the swee-

ping roller

see B. 2

E.) the steering rive is not functioning / not properly

E.) the steering rive is not functioning / not properlyE.) the steering rive is not functioning / not properly

E.) the steering rive is not functioning / not properly

possible reason

possible reasonpossible reason

possible reason

potential solution:

potential solution:potential solution:

potential solution:

1.) the tooth belt is efective / has

slippe off

see D.1

2.) the friction clutch is not engaging a just the setting mechanism on the han-

le console (part 95)

F.) too much ust evelops

F.) too much ust evelopsF.) too much ust evelops

F.) too much ust evelops

possible reason

possible reasonpossible reason

possible reason

potential solution:

potential solution:potential solution:

potential solution:

1.) the ust filter is clogge tap out the filter; remove an replace if

necessary

2.) the container is improperly in-

serte

put the container properly in place

Page 8

6. 6.

6. EC Declaration of conformity (Translat

EC Declaration of conformity (TranslatEC Declaration of conformity (Translat

EC Declaration of conformity (Translati

ion of the original version)

on of the original version)on of the original version)

on of the original version)

according to the EC Machine Directive 2006/42/EC, Appendix II,

No. 1A

Mr. Kai Stolzenberg – Management of the Stolzenberg GmbH & Co. KG, Ham-

burger Straße 15-17, D-49124 Georgsmarienhütte - is authorized to arrange

technical information.

We hereby declare that the machine described below corre-

sponds, in its conception and construction, as well as the

model brought into use by us, to the basic safety and health

requirements of the EC Machine Directive 2006/42/EC. In

case of a change being made that has not previously been

agreed with us, this declaration will lose its validity.

Manufacturer: Stolzenberg GmbH & Co. KG,

Hamburger Straße 15-17,

D-49124 Georgsmarienhütte

Designation of the machine: KSE 900

Machine type: Suction sweeper with tandem-roller-system

relevant EC Directives: Directive 2006/42/EC

Directive 2000/14/EC

Directive 2004/108/EC

The following standards, in particular, were applied:

EN 292

EN 294

DIN EN 61000-6-2

DIN EN 60335-1

DIN EN 60335-2-69

DIN EN 60335-2-72

Georgsmarienhütte, 04.03.2010

………………………………

Kai Stolzenberg

(Dipl. Wirtsch. Ing., Management)

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