Staubli MA251 User manual

1 / 12

PV-CZM...

* UL le E343181

MA251 (中 -英）

操作指导

MA251 (cn_en)

Operating instructions

压接钳 PV-CZM

适用于MC3和MC4 和MC4-EVO 2

Crimping pliers PV-CZM...

for MC3, MC4 and MC4-EVO 2

安全说明 ��2

工具说明 MC3............................................................................3

工具说明 MC4............................................................................4

工具说明 MC4-EVO 2 ................................................................5

嵌块更换 ....................................................................................7

——嵌块拆除.................................................................................7

——嵌块安装.................................................................................7

压接 ...........................................................................................8

压接质量 ....................................................................................9

Content

Safety Instructions��2

Explanation for MC3..................................................................3

Explanation for MC4..................................................................4

Explanation for MC4-EVO 2 ......................................................5

Exchanging the crimping insert.................................................7

— Removing the crimping insert................................................7

— Fitting the crimping insert......................................................7

Crimping....................................................................................8

Crimping quality ........................................................................9

2 / 12

安全说明 Safety Instructions

该产品应由具有相应资质或经过培训的人员，遵守相关安全应

用规范进行安装。

Stäubli不承担由于不遵守这些警告而产生的任何责任。

The products may be assembled and installed exclusively by

suitably qualied and trained specialists duly observing all ap-

plicable safety regulations.

Stäubli Electrical Connectors (Stäubli) does not accept any li-

ability in the event of failure to observe these warnings.

仅可使用Stäubli指定的零件和工具。对于自行装配，请务必按

照本文指出的准备及安装程序，否则Stäubli不能保证产品的安

全性以及与技术参数的一致性。对于产品请勿做任何形式的修

改。

Use only the components and tools specied by Stäubli. In

case of self-assembly, do not deviate from the preparation

and assembly instructions as stated herein, otherwise Stäubli

cannot give any guarantee as to safety or conformity with the

technical data. Do not modify the product in any way.

本说明中的操作不允许在带电或负载下进行

The work described here must not be carried out

on live or load-carrying parts.

终端产品及其用户必须确保防电击保护（即必须正确安装

连接器）

Protection from electric shock must be assured by

the end product (i.e. by the correctly assembled

plug connector) and by its user.

出于安全原因，Stäubli强烈建议不要使用PVC电缆或者

H07RN-F型无镀锡电缆。

For safety reasons, Stäubli does strongly recom-

mend not to use PVC cables or untinned cables of

type H07RN-F.

更多的技术参数见产品目录 For further technical data please see the product

catalogue.

符号解释 Explanation of the symbols

危险电压警告 Warning of dangerous voltages

危险区域警告 Warning of a hazard area

有用的提示 Useful hint or tip

3 / 12

工具说明-MC3 Explanation for MC3

(ill. 1)

压接钳 PV-CZM-16100A

包括：两个可更换的定位块和两个可更

换的嵌块。

(ill. 1)

Crimping pliers PV-CZM-16100A

incl. two interchangeable Locators

and two interchangeable crimping

inserts

压接范围: 2,5 / 4 / 6mm2

(14 / 12 / 10AWG)

订货号: 32.6020-16100A

Crimping range: 2,5 / 4 / 6mm2

(14 / 12 / 10AWG)

Order No.: 32.6020-16100A

单独部件 Individual parts

(ill. 2 + 3)

可更换的嵌块

(ill. 2 + 3)

Interchangeable crimping inserts

压接范围

Crimping range

型号

Type

订货号

Order No.

mm2AWG

2,5 / 4 / 6 14 / 12 / 10 PV-ES-CZM-16100 32.6021-16100

4 / 10 PV-ES-CZM-17100 32.6021-17100

(ill. 4)

可更换的定位块

(ill. 4)

Interchangeable locators

压接范围

Crimping range

型号

Type

订货号

Order No.

mm2AWG

2,5 / 4 / 6 12 / 10 PV-LOC-A 32.6039

4 / 10 PV-LOC-A10 32.6049

以上定位块仅适用于直径3mm的连接系统 This locator types are for Ø 3mm only

Pos. 电缆截面积

Cable cross section

适用零件

suitable for

mm2AWG

44 10 PV-SP3/4

PV-BP3/4

510 PV-SP4/10

PV-BP4/10

Pos. 电缆截面积

Cable cross section

适用零件

suitable for

mm2AWG

12,5 14 PV-SP3/4

PV-BP3/4

2412 PV-SP3/4

PV-BP3/4

36PV-SP3/6

PV-BP3/6

4 / 12

工具说明-MC4 Explanation for MC4

(ill. 5)

压接钳包括定位块PV-LOC和嵌块

(ill. 5)

Crimping pliers incl. locator PV-LOC

and built-in crimping insert

压接范围: 1,5 / 2,5 / 4mm2

(14 / 12AWG)

型号: PV-CZM-18100

订货号: 32.6020-18100

Crimping range: 1,5 / 2,5 / 4mm2

(14 / 12AWG)

Type: PV-CZM-18100

Order No.: 32.6020-18100

压接范围: 2,5 / 4 / 6mm2

(12 / 10AWG)

型号: PV-CZM-19100

订货号: 32.6020-19100

Crimping range: 2,5 / 4 / 6mm2

(12 / 10AWG)

Type: PV-CZM-19100

Order No.: 32.6020-19100

压接范围: 4 / 10mm2

型号: PV-CZM-20100

订货号: 32.6020-20100

Crimping range: 4 / 10mm2

Type: PV-CZM-20100

Order No.: 32.6020-20100

压接范围: 6 / 10mm2

型号: PV-CZM-21100

订货号: 32.6020-21100

Crimping range: 6 / 10mm2

Type: PV-CZM-21100

Order No.: 32.6020-21100

压接范围: 8 / 12 / 10AWG

型号: PV-CZM-22100

订货号: 32.6020.22100

Crimping range: 8 / 12 / 10AWG

Type: PV-CZM-22100

Order No.: 32.6020-22100

单独部件 Individual parts

(ill. 6 + 7 + 8 + 9 + 10)

可更换的嵌块

(ill. 6 + 7 + 8 + 9 + 10)

Interchangeable crimping inserts

压接范围

Crimping range

型号

Type

订货号

Order No.

mm2AWG

1,5 / 2,5 / 4 14 / 12 PV-ES-CZM-18100 32.6021-18100

压接范围

Crimping range

型号

Type

订货号

Order No.

mm2AWG

2,5 / 4 / 6 12 / 10 PV-ES-CZM-19100 32.6021-19100

压接范围

Crimping range

型号

Type

订货号

Order No.

mm2AWG

4 / 10 PV-ES-CZM-20100 32.6021-20100

Pos. 电缆截面积

Cable cross section

适用零件

suitable for

mm2AWG

11,5 14 PV-SP4/2.5

PV-BP4/2.5

22,5 PV-SP4/2.5

PV-BP4/2.5

3412 PV-SP4/6

PV-BP4/6

Pos. 电缆截面积

Cable cross section

适用零件

suitable for

mm2AWG

42,5 PV-SP4/2.5

PV-BP4/2.5

5412 PV-SP4/6

PV-BP4/6

66 10 PV-SP4/6

PV-BP4/6

Pos. 电缆截面积

Cable cross section

适用零件

suitable for

mm2

74PV-SP4/6

PV-BP4/6

810 PV-SP4/10

PV-BP4/10

5 / 12

13 10

压接范围

Crimping range

型号

Type

订货号

Order No.

mm2

6 / 10 PV-ES-CZM-21100 32.6021-21100

压接范围

Crimping range

型号

Type

订货号

Order No.

AWG

8 / 12 / 10 PV-CZM-22100 32.6020.22100

(ill. 11)

定位块 PV-LOC

订货号: 32.6040

定位块 PV-LOC-B

订货号: 32.6055

注意:

当使用压接工具PV-CZM-22100

时，请使用定位块PV-LOC-B。

(ill. 11)

Locator PV-LOC

Order No.: 32.6040

Locator PV-LOC-B

Order No.: 32.6055

Note:

When using the crimping tool

PV-CZM-22100, please use the

locator PV-LOC-B�

工具说明-MC4-EVO 2 Explanation for MC4-EVO 2

(ill. 12)

压接钳包括定位块和嵌块

(ill. 12)

Crimping pliers incl. Locator and built

in crimping insert

压接范围: 1,5 / 2,5 / 4mm2

(14 / 12AWG)

型号: PV-CZM-40100

订货号: 32.6020-40100

Crimping range: 1,5 / 2,5 / 4mm2

(14 / 12AWG)

Type: PV-CZM-40100

Order No.: 32.6020-40100

压接范围: 2,5 / 4 / 6mm2

(14 / 12 / 10AWG)

型号: PV-CZM-41100

订货号: 32.6020-41100

Crimping range: 2,5 / 4 / 6mm2

(14 / 12 / 10AWG)

Type: PV-CZM-41100

Order No.: 32.6020-41100

压接范围: 4 / 10mm2

(12 / 8AWG)

型号: PV-CZM-42100

订货号: 32.6020-42100

Crimping range: 4 / 10mm2

(12 / 8AWG)

Type: PV-CZM-42100

Order No.: 32.6020-42100

Pos. 电缆截面积

Cable cross section

适用零件

suitable for

mm2

96PV-SP4/6

PV-BP4/6

10 10 PV-SP4/10

PV-BP4/10

Pos. 电缆截面积

Cable cross section

适用零件

suitable for

AWG

11 8PV-SP4/8

PV-BP4/8

12 10 PV-SP4/6

PV-BP4/6

13 12 PV-SP4/6

PV-BP4/6

6 / 12

单独部件 Individual parts

(ill. 13 + 14 + 15)

可更换的嵌块

(ill. 13 + 14 + 15)

Interchangeable crimping inserts

压接范围

Crimping range

型号

Type

订货号

Order No.

mm2AWG

1,5 / 2,5 / 4 14 / 12 PV-ES-CZM-40100 32.6021-40100

压接范围

Crimping range

型号

Type

订货号

Order No.

mm2AWG

2,5 / 4 / 6 14 / 12 / 10 PV-ES-CZM-41100 32.6021-41100

压接范围

Crimping range

型号

Type

订货号

Order No.

mm2AWG

4 / 10 12 / 8 PV-ES-CZM-42100 32.6021-42100

(ill. 16)

定位块 PV-LOC-C

订货号: 32.6056

(ill. 16)

Locator PV-LOC-C

Order no.: 32.6056

Pos. 电缆截面积

Cable cross section

适用零件

suitable for

mm2AWG

11,5 PV-SP4-EVO 2/2,5

PV-BP4-EVO 2/2,5

22,5 14 PV-SP4-EVO 2/2,5

PV-BP4-EVO 2/2,5

3412 PV-SP4-EVO 2/6

PV-BP4-EVO 2/6

Pos. 电缆截面积

Cable cross section

适用零件

suitable for

mm2AWG

42,5 14 PV-SP4-EVO 2/2,5

PV-BP4-EVO 2/2,5

5412 PV-SP4-EVO 2/6

PV-BP4-EVO 2/6

66 10 PV-SP4-EVO 2/6

PV-BP4-EVO 2/6

Pos. 电缆截面积

Cable cross section

适用零件

suitable for

mm2AWG

7412 PV-SP4-EVO 2/6

PV-BP4-EVO 2/6

810 8 PV-SP4-EVO 2/10

PV-BP4-EVO 2/10

7 / 12

嵌块安装 Fitting the crimping insert

(ill. 21)

打开压接钳（把钳子压到底后可松开）

，把上下两个嵌块装上。嵌块上的印字

必须和压接钳的印字在同一侧。闭合压

接钳，拧上螺栓以固定嵌块。

(ill. 21)

Open the crimping tool (press com-

pletely together and release). Insert

both crimping inserts. The markings

must be on the same side as the

marking on the crimping tool.

Close crimping tool and screw both

crimping inserts tight.

(ill. 22)

把定位块装到导杆上

(ill. 22)

Insert locator into the guide pin.

更换嵌块 Exchanging the crimping

inserts

嵌块拆除 Removing the crimping insert

(ill. 17)

闭合压接钳

(ill. 17)

Close the crimping tool

(ill. 18)

卸下螺栓S（长）和S1（短），打开压

接钳（把钳子压到底后松口）

(ill. 18)

Unscrew both the long S and the

short S1 screw. Open the crimping

tool (press completely together and

release).

(ill. 19)

拆除上部嵌块

(ill. 19)

Remove the upper crimping insert.

(ill. 20)

拆除下部嵌块

(ill. 20)

Remove the lower crimping insert.

8 / 12

(ill. 23)

转动定位块（会被磁铁吸住）

(ill. 23)

Rotate the locator (held magnetically)

(ill. 24)

卡住定位块

(ill. 24)

Lock the locator.

压接 Crimping

举例 ADBP3/... + ADSP3/... Example for ADBP3/... and

ADSP3/...

(ill. 25)

拆掉定位块，放入已剥皮的电缆，直到

绝缘层碰到嵌块。放入连接器金属端子

并将钳子压到底。

检查压接效果（见ill.23)

(ill. 25)

Remove the locator. Insert the

stripped cable on the left side until the

insulation comes into contact with the

crimping insert. Close crimping tool

completely.

Check crimp (see ill. 23).

举例 KBT4.../KST4... Example for KBT4.../KST4...

(ill. 26)

打开卡片K并保持住，把连接器金属端

子插入对应平方数的压接口。转动金属

端子，使开后向上。松开卡片，金属端

子就被固定了。

(ill. 26)

Open and hold clamping clip K. Insert

contact in the appropriate cross-sec-

tion range of the crimping tool. Turn

contact till crimping tabs face the top.

Release clamping clip K. The contact

is secured.

9 / 12

(ill. 27)

慢慢闭合压接钳，直到金属端子固定

住。

(ill. 27)

Lightly press the pliers together so

that the crimping tabs lie securely

within the crimping die.

(ill. 28)

插入已剥皮的电缆，直到绝缘层碰到嵌

块，然后把钳子压到底。

(ill. 28)

Insert the stripped cable until the

insulation comes into contact with the

crimping insert. Close crimping tool

completely.

压接质量 Crimping quality

通过压接高度可以评估压接质量。对于

电缆FLEX-SOL-XL—和Studer—BETAflam®,

常见高度值如下表。

The quality of the crimp can be as-

sessed on the basis of the crimp

height. Typical values for the cables

FLEX-SOL-XL and Studer BETAam®

are shown in the following table.

(ill. 29)

目测压接质量

(ill. 29)

Visually check the crimp.

A电缆

Cable

压接高度

Crimp height

mm2mm

1,5 FLEX-SOL-XL

BETAam®

1,65

2,5 FLEX-SOL-XL

BETAam®

1,80

4FLEX-SOL-XL

BETAam®

2,15

6FLEX-SOL-XL

BETAam®

2,40

10 FLEX-SOL-XL 3,02

MC4 / MC4-EVO 2

A电缆

Cable

压接高度

Crimp height

mm2mm

1,5 FLEX-SOL-XL

BETAam®

2,20

2,5 FLEX-SOL-XL

BETAam®

2,20

4FLEX-SOL-XL

BETAam®

2,50

6FLEX-SOL-XL

BETAam®

3,12

10 FLEX-SOL-XL 4,80

MC3

10 / 12

Notes:

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