Standfast TRAM TR-01 User manual

TR-06-M-002 Rev C

TRAM Safety System

TRAM Safety SystemTRAM Safety System

TRAM Safety System

Technical Manual

Technical ManualTechnical Manual

Technical Manual

TRTR

TR-

-01, 02

01, 02 01, 02

01, 02

Standard and Fixed Base TRAMs

Standard and Fixed Base TRAMsStandard and Fixed Base TRAMs

Standard and Fixed Base TRAMs

TRTR

TR-

-00

0000

00-

-01, 02, 03, 04

01, 02, 03, 0401, 02, 03, 04

01, 02, 03, 04

Standard, xtended, and Rotating Arms

Standard, xtended, and Rotating ArmsStandard, xtended, and Rotating Arms

Standard, xtended, and Rotating Arms

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TR-06-M-002 Rev D 2019

Disclaimer and Copyright Notice

Disclaimer and Copyright NoticeDisclaimer and Copyright Notice

Disclaimer and Copyright Notice

1. The purpose of this Manual is to provide information about the Standfast TRAM Safety System. It is not

exhaustive in its coverage of rights or obligations nor is it legal advice.

2. This Manual has no legal status or legal effect whatsoever. Any reference to systems to prevent falls is for

guidance only. Readers of this Manual should seek appropriate guidance from the appropriate Regulatory

Authority as well as obtain appropriate legal advice in respect of the application of the legislation and

regulation in respect of the safety system.

3. This Manual may be affected by changes to Legislation or Regulation. Standfast nterprises Pty Ltd and

Standfast Corporation Pty Ltd (Standfast) accepts no responsibility for the accuracy, completeness or

currency of the material included in this Manual.

4. Users of this Manual are encouraged to obtain professional advice on the relevant Legislation and

Regulations and to exercise their own skill and care in relation to any material contained in this Manual.

5. Standfast disclaims all liability or responsibility for any loss or damages arising out of any use, or reliance

on, this Manual.

6. This Manual is copyright. You may use and reproduce this material in an unaltered form only for your

personal non-commercial use or non-commercial use within your organisation. Apart from any use

permitted under the Copyright Act 1968, all other rights are reserved. Requests for other types of use

should be directed to Standfast.

7. TRAM is a trademark of Standfast nterprises Pty Ltd.

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TR-06-M-002 Rev D 2019

1R ADING TH DOCUM NTATION

R ADING TH DOCUM NTATIONR ADING TH DOCUM NTATION

R ADING TH DOCUM NTATION

1.1

1.11.1

1.1 LIT RATUR INFORMATION

LIT RATUR INFORMATIONLIT RATUR INFORMATION

LIT RATUR INFORMATION

This manual contains safety information and instructions for operation and maintenance of the Standfast TRAM

System. This Manual should be stored in an area where it is accessible to those responsible for maintenance of

the equipment.

The information, specifications, and illustrations in this publication are provided based on information available at

the time of writing. Continued improvement and advancement of product design may have caused changes to

your TRAM System, which are not included in this Manual.

Some photographs or illustrations in this Manual show details or attachments that may be different from your

TRAM system:

•Subassemblies, guards or covers may have been removed for illustrative purposes.

•The specifications, torques, pressures, measurements, adjustments, illustrations, and other items can

change at any time.

Important!

Important! Important!

Important! These changes can affect the service given to the product.

Whenever a question arises regarding your TRAM System or this Manual, and before starting any job, please

consult your Standfast TRAM dealer to obtain the complete and most current information available.

1.2

1.21.2

1.2 AL RTS US D IN THIS MANUAL

AL RTS US D IN THIS MANUALAL RTS US D IN THIS MANUAL

AL RTS US D IN THIS MANUAL

Please read the list below of alerts used in this manual. These alerts are used to indicate important instructions.

Be sure to obey these instructions.

Alert

AlertAlert

Alert

Meaning

MeaningMeaning

Meaning

Indicates a warning

warningwarning

warning concerning an operation or hazard

that may lead to death or injury to persons if not

performed correctly or with due care. Always pay

attention to these warnings.

Important

ImportantImportant

Important!

Indicates a

restriction or important information. Be certain

to read these items to avoid improper use or damage to

the equipment.

Note

NoteNote

Note!

Indicates additional information or explanation. Be certain

to read these items.

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TR-06-M-002 Rev D 2019

2IMPORTANT SAF TY INFORMATION

IMPORTANT SAF TY INFORMATIONIMPORTANT SAF TY INFORMATION

IMPORTANT SAF TY INFORMATION

2.1

2.12.1

2.1 G N RAL

G N RALG N RAL

G N RAL

The purpose of the TRAM Safety System is to protect the user from a fall from height. If the system is not properly

used, maintained or repaired, it may no longer protect against a fall from height.

Failure to follow the instructions or heed the warnings contained in this manual could result in injury or death.

Improper operation, maintenance or repair of this product can be dangerous and could result in injury or death.

All work must comply with the safety regulations of the jurisdiction in which the TRAM System is installed and

operated, including industry Codes of Practice and Standards.

No one should make any alterations or additions to the equipment. Any repair shall only be carried out in

accordance with authorized procedures.

The TRAM shall not be used outside its limitations as described in this Manual, or for any purpose other than that

for which it is intended.

Most accidents involving product operation, maintenance and repair are caused by failure to observe basic safety

rules or precautions. An accident can often be avoided by recognizing potentially hazardous situations before an

accident occurs.

Standfast Corporation cannot anticipate every possible circumstance that might involve a potential hazard. The

warnings in this publication and on the product are therefore not all inclusive. If a tool, procedure, work method

or operating technique not specifically recommended by Standfast Corporation is used, you must satisfy yourself

that it is safe for you and others. You should also ensure that the product will not be damaged or made unsafe by

the operation, lubrication, maintenance or repair procedures you choose.

All inspection, maintenance, servicing and repair work on the TRA System shall be

carried out by a Competent Person

Competent PersonCompetent Person

Competent Person.

A Competent Person

Competent PersonCompetent Person

Competent Person is defined as a person:

•who is knowledgeable of recommendations and instructions on the TRA

System issued by Standfast (including the information contained in this

manual)

•who has the necessary training, skills and tools to perform the work properly,

•who can identify existing and predictable defects and hazards in any

component of the TRA safety system and related equipment used in the

work environment,

•who is authorised to take prompt corrective action to eliminate or control

hazards, and has the skills and resources to do so,

•who is familiar with relevant guidelines and national and international safety

regulations.

*Your Standfast TRAM Dealer is authorised to carry out all inspection, maintenance, servicing and repair

work on the TRAM System

Your Standfast TRAM Dealer may also be contacted to authorise a Competent Person.

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TR-06-M-002 Rev D 2019

2.2

2.22.2

2.2 SAF TY SIGNS AND LAB LS

SAF TY SIGNS AND LAB LSSAF TY SIGNS AND LAB LS

SAF TY SIGNS AND LAB LS

Safety precautions and warnings are provided in this manual and on the product. If these hazard warnings are not

heeded the product may not protect you or others from bodily injury or death.

The TRAM system is permanently marked or labelled to indicate its purpose, correct use, limitations and other

relevant information aimed at reducing the incidence of misuse or misfitting of the equipment.

Make sure that all safety signs can be read. Clean or replace these if illegible. When cleaning the labels use a

cloth, water and soap. Do not use solvents, gasoline, etc to clean safety signs.

Contact your Standfast TRAM Dealer to organise replacement signs and labels.

2.3

2.32.3

2.3 SAF WORKING AT H IGHTS

SAF WORKING AT H IGHTSSAF WORKING AT H IGHTS

SAF WORKING AT H IGHTS

The operation and maintenance of the TRAM must comply with the safety Legislation and Regulations of the

jurisdiction in which it is used.

Users of the TRAM System must be properly trained and competent. Further enquiries regarding training

materials and courses should be directed to your Standfast TRAM Dealer or by email to: info@standfastcorp.eu

The TRAM restraint belt must only be used when the TRAM system is used as a total restraint system. The TRAM

restraint belt must not be used if there is a risk of free fall.

Total restraint means that there is no risk of fall as the user is prevented from reaching a fall edge. This is achieved

through combination of anchor point location and lanyard length.

2.4

2.42.4

2.4

FALL ARR ST

FALL ARR STFALL ARR ST

FALL ARR ST

It is essential for safety that if the TRAM

It is essential for safety that if the TRAMIt is essential for safety that if the TRAM

It is essential for safety that if the TRAM

System

SystemSystem

System

is used as a fall

is used as a fallis used as a fall

is used as a fall-

-arrest system a full body harness and energy

arrest system a full body harness and energy arrest system a full body harness and energy

arrest system a full body harness and energy

absorber should be used

absorber should be usedabsorber should be used

absorber should be used.

The TRAM Belt described in this Manual is for use in total restraint and must NOT be used in fall arrest.

The TRAM Belt described in this Manual is for use in total restraint and must NOT be used in fall arrest.The TRAM Belt described in this Manual is for use in total restraint and must NOT be used in fall arrest.

The TRAM Belt described in this Manual is for use in total restraint and must NOT be used in fall arrest.

In fall arrest applications, the TRAM System should always be positioned, and the work carried out in such a way,

as to minimise both the potential for falls and potential fall distance.

When the TRAM system is used as a fall-arrest system consideration should be given as to how any necessary

rescue could be safely achieved.

The operator should ensure that when the TRAM is used as a fall-arrest system that the distance required or

necessary to arrest the fall of a falling worker does not exceed the distance available on site.

If the TRAM has been used to arrest a fall it should be not used again until it is confirmed in writing by a

competent person that it is acceptable to do so.

2.5

2.52.5

2.5 PR

PRPR

PR -

-US CH CK

US CH CKUS CH CK

US CH CK

Users must carry out a Pre-Use Check of the equipment, as per the instructions in this Manual, to ensure that it is

in a serviceable condition and operates correctly before use.

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TR-06-M-002 Rev D 2019

It is essential for safety that equipment is withdrawn from use immediately should any doubt arise about its

condition for safe use.

2.6

2.62.6

2.6 S RVICING

S RVICINGS RVICING

S RVICING

Servicing should be carried out at regular intervals as described in this Manual.

Services should only be conducted by a Competent Person and strictly in accordance with servicing procedures.

quipment Records of Periodic and Overhaul Services must be maintained and be available to the user.

2.7

2.72.7

2.7 INSTALLATION

INSTALLATIONINSTALLATION

INSTALLATION

Anyone installing the TRAM system must read, understand and strictly adhere to the instructions and safety

information in this manual and any Installation Instructions for the TRAM Safety system.

The installer must verify the adequacy of anchor point(s) either by calculation or by carrying out a test in a sample

of the material in compliance with the specifications of the appropriate Standards.

2.8

2.82.8

2.8 MAINT NANC & R PAIR

MAINT NANC & R PAIRMAINT NANC & R PAIR

MAINT NANC & R PAIR

Attach a DO NOT OP RAT or similar warning tag to start switch or controls before performing maintenance or

repairing the TRAM, if it is a vehicular installation. When appropriate, attach tags at the engine and at each user’s

position and disconnect starting controls. nsure any protective locks, controls or inhibitors are in the applied

position before commencing work.

Some installations will require the use of fall protection equipment during removal and installation of the TRAM

system. A service platform or walkway is recommended.

It is the responsibility of the owner to ensure that access is achieved in accordance with local regulations and

standards.

Wear a hard hat, protective glasses, hearing protection, gloves and other protective equipment as required by job

conditions.

Do not wear loose clothing or jewellery that can catch on controls or other parts of the TRAM.

Use caution when removing springs. Gradually loosen (do not remove) the last bolts or nuts located at opposite

ends of any spring energy device, until all elastic energy is dissipated, before completely removing the fasteners.

Do not carry out hot work on the TRAM device without first consulting your Standfast TRAM Dealer. Your TRAM

contains plastic components that may not function correctly in the event that hot work is carried out on the

TRAM.

Compressed air can cause personal injury. When using compressed air for cleaning, wear a protective face shield,

protective clothing and protective shoes. The maximum air pressure must be below 200 kPa (30 psi) for cleaning

purposes.

Wear eye protection at all times when cleaning the TRAM system with hot and/or pressurised water. Pressurised

water could cause debris and/or hot water to be blown at the worker and result in personal injury.

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TR-06-M-002 Rev D 2019

scaping fluid under pressure, even a pin-hole size leak, can penetrate body tissue, causing serious injury or

possible death. If fluid is injected into your skin, it must be treated by a doctor familiar with this type of injury

immediately.

The TRAM System and replacement parts (e.g. brake pads) shipped from the factory are asbestos free.

Support equipment and attachments correctly when working beneath them.

Do not allow unauthorized personnel on or around the TRAM when it is being serviced.

Do not attempt repairs you do not understand.

The list of warnings above is not exhaustive. It is the responsibility of the user or maintenance personal performing

the work to identify, mitigate and prevent all hazards while preforming the work.

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TR-06-M-002 Rev D 2019

3.3.

3. CONT NTS

CONT NTSCONT NTS

CONT NTS

Contents

READING THE DOCU ENTATION

READING THE DOCU ENTATIONREADING THE DOCU ENTATION

READING THE DOCU ENTATION................................................................................................ 3

1.1 LIT RATUR INFORMATION.................................................................................................................3

1.2 AL RTS US D IN THIS MANUAL........................................................................................................3

I PORTANT SAFETY INFOR ATION

I PORTANT SAFETY INFOR ATIONI PORTANT SAFETY INFOR ATION

I PORTANT SAFETY INFOR ATION ............................................................................................4

2.1 G N RAL.........................................................................................................................................4

2.2 SAF TY SIGNS AND LAB LS..............................................................................................................5

2.3 SAF WORKING AT H IGHTS ............................................................................................................5

2.4 FALL ARR ST ...................................................................................................................................5

2.5 PR -US CH CK...............................................................................................................................5

2.6 S RVICING.......................................................................................................................................6

2.7 INSTALLATION.................................................................................................................................6

2.8 MAINT NANC & R PAIR.................................................................................................................6

3.3.

CONTENTS

CONTENTSCONTENTS

CONTENTS .................................................................................................................................8

INTRODUCTION

INTRODUCTIONINTRODUCTION

INTRODUCTION........................................................................................................................ 10

4.1 SAF TY..........................................................................................................................................10

4.2 COMPLIANC TO WORKPLAC SAF TY LAWS.................................................................................10

4.3 CUSTOM R S RVIC ......................................................................................................................10

DESCRIPTION OF EQUIP ENT

DESCRIPTION OF EQUIP ENTDESCRIPTION OF EQUIP ENT

DESCRIPTION OF EQUIP ENT................................................................................................... 11

5.1 TRAM SYST M D SCRIPTION..........................................................................................................11

5.2 TRAM UNIT D SCRIPTION ..............................................................................................................12

5.2.1

TRA odel (Base) Types.............................................................................................................................. 12

5.2.2

TRA Option (Arm) Types ............................................................................................................................. 12

5.3 TRAM UNIT NUMB RING SYST M...................................................................................................13

5.4 L FT AND RIGHT HAND CONFIGUATION........................................................................................14

5.5 F ATUR S & CONTROLS ................................................................................................................14

5.6 TRAM UNIT LAB LING....................................................................................................................18

5.7 TRAM B LT LAB L..........................................................................................................................19

5.8 TRAM INSTALLATION PLAT ..........................................................................................................20

OPERATION

OPERATIONOPERATION

OPERATION .............................................................................................................................. 21

6.1 G N RAL OP RATION ...................................................................................................................21

6.2 OP RATING TH ROTARY JOINT (TR-00-03 & 04 TRAM OPTIONS (ARMS) ONLY) .............................25

6.3 OP RATING TH BRAK OV RRID .................................................................................................25

INSPECTION &

INSPECTION & INSPECTION &

INSPECTION & AINTENANCE

AINTENANCEAINTENANCE

AINTENANCE.................................................................................................. 26

7.1 INSP CTION & MAINT NANC ACTIVITI S & SCH DUL .................................................................26

7.2 MAINT NANC R CORDS ..............................................................................................................28

TRA CLEANING PROCEDURES

TRA CLEANING PROCEDURESTRA CLEANING PROCEDURES

TRA CLEANING PROCEDURES................................................................................................. 29

8.1 TRAM Belt Cleaning Procedure .......................................................................................................29

8.2 TRAM D VIC CL ANING PROC DUR ...........................................................................................29

8.3 TRAM INSTALLATION CL ANING PROC DUR ................................................................................29

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TR-06-M-002 Rev D 2019

SERVICING INSTRUCTIONS

SERVICING INSTRUCTIONSSERVICING INSTRUCTIONS

SERVICING INSTRUCTIONS ....................................................................................................... 31

9.1 FAST N R TORQU S TTINGS........................................................................................................32

9.2 THR ADLOCKING ADH SIV ..........................................................................................................32

9.3 S RVICING TH TRAM B LT............................................................................................................33

9.3.1

PERIODIC SERVICE – TRA BELT ................................................................................................................... 33

9.3.2

OVERHAUL SERVICE – TRA BELT................................................................................................................. 34

9.4 S RVICING TH TRAM ARM............................................................................................................35

9.4.1

PERIODIC SERVICE – TRA AR ................................................................................................................... 35

9.4.2

OVERHAUL SERVICE – TRA AR ................................................................................................................. 38

9.4.3

CLUTCH PIN ADJUST ENT PROCEDURE ....................................................................................................... 39

9.5 S RVICING TH TRAM TROLL Y......................................................................................................43

9.5.1

PERIODIC SERVICE – TRA TROLLEY............................................................................................................. 44

9.5.2

OVERHAUL SERVICE – TRA TROLLEY .......................................................................................................... 45

9.5.3

Vertical ‘PLAY’ IN THE TRA AR .................................................................................................................. 45

9.5.4

PROCEDURE: ADJUST ENT OF THE TRA WHEEL SET .................................................................................. 45

9.5.5

PROCEDURE: REPLACE ENT OF THE TRA WHEEL SET TR-40-07 ................................................................. 48

9.6 S RVICING TH TRAM BRAK SYST M ............................................................................................48

9.6.1

PERIODIC SERVICE – TRA BRAKE SYSTE ................................................................................................... 51

9.6.2

OVERHAUL SERVICE – TRA BRAKE SYSTE ................................................................................................. 52

9.6.3

BRAKE ADJUST ENT PROCEDURE................................................................................................................. 53

9.6.4

PROCEDURE: REPLACE ENT OF THE TYPE I BRAKE CABLE WITH THE TYPE II ................................................. 56

9.6.5

PROCEDURE: TO REPLACE THE TYPE II BRAKE CABLE..................................................................................... 64

S RVICING TH TRAM INSTALLATION .......................................................................................................67

9.6.6

PERIODIC SERVICE – TRA INSTALLATION.................................................................................................... 67

9.6.7

OVERHAUL SERVICE – TRA INSTALLATION ................................................................................................. 68

1010

REPAIRS TO THE TRA SYSTE

REPAIRS TO THE TRA SYSTEREPAIRS TO THE TRA SYSTE

REPAIRS TO THE TRA SYSTE ............................................................................................. 69

10.1 DAMAG TO TH TRAM SYST M....................................................................................................69

10.2 TH R PAIR PROC SS ....................................................................................................................69

10.3 V RIFICATION OF R PAIRS.............................................................................................................69

1111

REPLACE ENT & SPARE PARTS

REPLACE ENT & SPARE PARTSREPLACE ENT & SPARE PARTS

REPLACE ENT & SPARE PARTS ................................................................................................. 70

11.1 ORD RING PARTS..........................................................................................................................70

11.2 SPAR PARTS LIST..........................................................................................................................70

1212

RECERTIFICATION OF THE TRA SYSTE

RECERTIFICATION OF THE TRA SYSTERECERTIFICATION OF THE TRA SYSTE

RECERTIFICATION OF THE TRA SYSTE .................................................................................. 71

1313

SPECIFICATIONS

SPECIFICATIONSSPECIFICATIONS

SPECIFICATIONS .................................................................................................................... 72

APPENDIX A

APPENDIX A APPENDIX A

APPENDIX A –

––

–

TRA PRE

TRA PRETRA PRE

TRA PRE-

-USE CHECK PROCEDURE

USE CHECK PROCEDUREUSE CHECK PROCEDURE

USE CHECK PROCEDURE .......................................................................... 73

APPENDIX B

APPENDIX B APPENDIX B

APPENDIX B –

––

–

TRA SERVICE TOOLBOX LIST

TRA SERVICE TOOLBOX LISTTRA SERVICE TOOLBOX LIST

TRA SERVICE TOOLBOX LIST ................................................................................... 74

APPENDIX C

APPENDIX C APPENDIX C

APPENDIX C -

EQUIP ENT RECORD

EQUIP ENT RECORDEQUIP ENT RECORD

EQUIP ENT RECORD ................................................................................................ 75

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TR-06-M-002 Rev D 2019

4INTRODUCTION

INTRODUCTIONINTRODUCTION

INTRODUCTION

4.1

4.14.1

4.1 SAF TY

SAF TYSAF TY

SAF TY

The “Important Safety Information” section lists basic safety precautions. In addition, this section identifies

hazardous situations, which are identified within the text by the highlighted warning symbol. Read and understand

the basic precautions listed in the “Important Safety Information” section before using or performing maintenance

or repair of this product.

4.2

4.24.2

4.2 COMPLIANC TO WORKPLAC SAF TY LAWS

COMPLIANC TO WORKPLAC SAF TY LAWS COMPLIANC TO WORKPLAC SAF TY LAWS

COMPLIANC TO WORKPLAC SAF TY LAWS

The use and maintenance of the TRAM Safety System must comply with the Workplace Safety Legislation and

Regulations of the jurisdiction in which the TRAM System is used.

The TRAM System have been tested to the specifications of, and are compliant with:

• ANSI Z359 as both a fall restraint (w/ belt) or arrest (w/ harness) device.

• N 795 Type D anchor point

• AS/NZS 1891.2

4.3

4.34.3

4.3 CUSTOM R S RVIC

CUSTOM R S RVICCUSTOM R S RVIC

CUSTOM R S RVIC

Your satisfaction is a primary concern to Standfast and its dealers. When a problem arises concerning the sale,

operation or service of your TRAM System, please contact the Standfast TRAM Dealer in your area.

The Standfast TRAM Dealer nearest to you can be located by consulting the website: www.standfastcorp.eu

Standfast may be contacted directly by email or phone by consulting the website: www.standfastcorp.eu

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