Stahl 6521/4 Series User manual

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Operating instructions
Additional languages www.stahl-ex.com
EN
Floodlight
Series 6521/4

General Information
2Floodlight
Series 6521/4
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Contents
1 General Information ............................................................................................2
1.1 Manufacturer .......................................................................................................2
1.2 Information regarding the operating instructions .................................................3
1.3 Conformity with standards and regulations .........................................................3
2 Explanation of the symbols .................................................................................3
2.1 Symbols in these operating instructions .............................................................3
2.2 Warning notes .....................................................................................................4
2.3 Symbols on the device ........................................................................................4
3 Safety notes ........................................................................................................4
3.1 Operating instructions storage ............................................................................4
3.2 Safe use ..............................................................................................................4
3.3 Intended Use .......................................................................................................5
3.4 Modifications and alterations ..............................................................................5
4 Function and device design ................................................................................5
4.1 Function ..............................................................................................................5
4.2 Device design .....................................................................................................6
5 Technical data .....................................................................................................7
6 Transport and storage .......................................................................................11
6.1 General .............................................................................................................11
7 Mounting and installation ..................................................................................12
7.1 Dimensions / fastening dimensions ..................................................................12
7.2 Mounting / dismounting, operating position ......................................................13
7.3 Installation .........................................................................................................14
8 Commissioning .................................................................................................15
9 Operation ..........................................................................................................16
9.1 Troubleshooting ................................................................................................16
10 Maintenance and repair ....................................................................................17
10.1 Maintenance .....................................................................................................17
10.2 Repair ...............................................................................................................20
10.3 Returning the device .........................................................................................20
11 Disposal ............................................................................................................21
12 Accessories and Spare parts ...........................................................................21
1 General Information
1.1 Manufacturer
R. Stahl Schaltgeräte GmbH
Am Bahnhof 30
74638 Waldenburg
Germany
R. STAHL (P) LTD., Plot No. - 5
Malrosapuram Road, Sengundram Indl. Area
Singaperumal Koil, Kancheepuram Dist.,
Tamil Nadu Ð 603 204, INDIA
Phone:
Fax:
Internet:
E-mail:
+49 7942 943-0
+49 7942 943-4333
www.stahl-ex.com
Phone:
Fax:
Internet:
E-mail:
+91 44-30 600 600
+91 44-30 600 700
www.rstahl.net

250341 / 6521615300
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Explanation of the symbols
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Floodlight
Series 6521/4
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1.2 Information regarding the operating instructions
ID-No.: 250341 / 6521615300
Publication Code: 2015-12-04·BA00·III·de·00
The original instructions are the English edition.
They are legally binding in all legal affairs.
1.3 Conformity with standards and regulations
See certificates and EC Declaration of Conformity: www.stahl-ex.com.
The device has IECEx approval. See IECEx homepage: http://iecex.iec.ch/
Further national certificates can be downloaded via the following link:
http://www.r-stahl.com/downloads/certificates.html.
2 Explanation of the symbols
2.1 Symbols in these operating instructions
Symbol Meaning
Tips and recommendations on the use of the device
General danger
Danger due to explosive atmosphere
Danger due to energised parts

Safety notes
4250341 / 6521615300
2015-12-04·BA00·III·de·00
Floodlight
Series 6521/4
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2.2 Warning notes
2.3 Symbols on the device
3 Safety notes
3.1 Operating instructions storage
• Read the operating instructions carefully.
• Store the operating instructions at the mounting location of the device.
• Observe applicable documents and operating instructions of the devices to be
connected.
3.2 Safe use
• Read and observe the safety notes in these operating instructions!
• Observe characteristic values and rated operating conditions on the rating and data
plates!
• Observe additional information plates on the device!
• Use the device in accordance with its intended and approved purpose only!
• We cannot be held liable for damage caused by incorrect or unauthorized use or by
non-compliance with these operating instructions.
• Before installation and commissioning, make sure that the device is not damaged!
• Work on the device (installation, maintenance, overhaul, repair) may only be carried
out by appropriately authorized and trained personnel.
DANGER
Danger to persons
Non-compliance with the instruction results in severe or fatal injuries to
persons.
WARNING
Danger to persons
Non-compliance with the instruction can result in severe or fatal injuries to
persons.
CAUTION
Danger to persons
Non-compliance with the instruction can result in light injuries to persons.
NOTICE
Avoiding material damage
Non-compliance with the instruction can result in material damage to the device and / or
its environment.
Symbol Meaning
05594E00
CE marking according to the currently applicable directive.
02198E00
According to marking, device approved for hazardous areas.

250341 / 6521615300
2015-12-04·BA00·III·de·00
Function and device design
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Floodlight
Series 6521/4
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3.3 Intended Use
The luminaire is equipment
The floodlight 6521 is equipment
• for lighting areas, work spaces and objects
• can be used indoors and outdoors
• for stationary mounting
• for use in Zones 21, 2, 22 and in the safe area
• for use in the safe area
3.4 Modifications and alterations
4 Function and device design
4.1 Function
• for lighting areas, work spaces and objects
DANGER
Explosion hazard due to modifications and alterations to the device!
Non-compliance results in severe or fatal injuries.
• Do not modify or alter the device.
No liability or warranty for damage resulting from modifications and
alterations.
DANGER
Explosion hazard due to improper use!
Non-compliance results in severe or fatal injuries.
• Use the device only in accordance with the operating conditions
described in these operating instructions.
• Use the device only for the intended purpose specified in these
operating instructions.

Function and device design
6250341 / 6521615300
2015-12-04·BA00·III·de·00
Floodlight
Series 6521/4
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4.2 Device design
17215E00
1 - Lamp enclosure 4 - Mounting bracket
2 - Cable gland 5 - Lamp holder
3 - Opening for restricted breathing test 6 - Connection terminal

250341 / 6521615300
2015-12-04·BA00·III·de·00
Technical data
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Floodlight
Series 6521/4
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5 Technical data
Explosion Protection
Global (IECEx)
Gas and dust IECEx TUR 10.0014
Ex nRc IIC T1)
Ex tb IIIC T1) IP66
Europe (ATEX)
Gas TÜV 11 ATEX 7008
E II 3 G Ex nRc IIC T1)
Dust TÜV 10 ATEX 7875
E II 2 D Ex tb IIIC T1) °C IP66
1) See selection table
Certifications and certificates
Certificates IECEx, ATEX, India (PESO)
Temperature class at Ta = To max at Ta =
Type Lamp Power 40 °C 50 °C 40 °C 50 °C
6521/41 QT ( 150 W T3 T3 156 °C 166 °C
QT ( 250 W T2 T2 202 °C 222 °C
HIT / HST ( 70 W T4 T3 121 °C 131 °C
HIT ( 100 W T3 T3 140 °C 150 °C
HIT ( 150 W T3 - 165 °C -
6521/42 QT ( 500 W T3 T3 180 °C 190 °C
HST ( 150 W T4 T3 130 °C 140 °C
HIT / HST ( 250 W T3 T3 156 °C 166 °C
6521/43 QT ( 500 W T3 T3 147 °C 157 °C
QT ( 1000 W T2 T2 230 °C 240 °C
HIT / HST ( 250 W T4 T3 125 °C 135 °C
HIT / HST ( 400 W T3 T3 160 °C 170 °C
HST ( 600 W T3 T2 190 °C 200 °C
QT Haloge lamps
HIT Metal halide lamps
HST High-pressure sodium lamps

Technical data
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2015-12-04·BA00·III·de·00
Floodlight
Series 6521/4
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Technical Data
Electrical data
Rated operational
voltage
220 ... 240 V AC / DC ±6%; 0, 50, 60 Hz
230 V AC ±6%; 50 Hz
240 V AC ±6%; 50 Hz
Power Type
Rated
operating
current
Inrush
current
Power factor
500 W QT 2.17 A 2.17 A 1
1000 W QT 4.35 A 4.35 A 1
compensated uncompensated
Power Type
Rated
operating
current
Inrush
current
Power
factor
Rated
operating
current
Inrush
current
Power
factor
70 W HST / HIT 0.38 A 0.50 A 0.96 1.00 A 1.30 A 0.37
100 W HST / HIT 0.56 A 0.80 A 0.90 1.20 A 1.70 A 0.41
150 W HST / HIT 0.79 A 1.50 A 0.95 1.80 A 2.70 A 0.40
250 W HST / HIT 1.30 A 2.00 A 0.92 3.00 A 4.20 A 0.40
400 W HST / HIT 2.10 A 2.50 A 0.91 4.45 A 6.00 A 0.43
600 W HST 2.95 A 3.80 A 0.92 6.20 A 8.50 A 0.44
compensated uncompensated
Power Type
Rated
operating
current
Inrush
current
Power
factor
Rated
operating
current
Inrush
current
Power
factor
70 W HST / HIT 0.36 A 0.50 A 0.97 1.00 A 1.30 A 0.37
100 W HST / HIT 0.53 A 0.80 A 0.91 1.20 A 1.70 A 0.41
150 W HST / HIT 0.76 A 1.50 A 0.96 1.80 A 2.70 A 0.40
250 W HST / HIT 1.23 A 2.00 A 0.94 3.00 A 4.20 A 0.40
400 W HST / HIT 2.00 A 2.50 A 0.92 4.45 A 6.00 A 0.43
600 W HST 2.80 A 3.80 A 0.93 6.20 A 8.50 A 0.44

250341 / 6521615300
2015-12-04·BA00·III·de·00
Technical data
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Floodlight
Series 6521/4
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208 V AC ±6%; 60 Hz
220 V AC ±6%; 60 Hz
240 V AC ±6%; 60 Hz
Technical Data
compensated uncompensated
Power Type
Rated
operating
current
Inrush
current
Power
factor
Rated
operating
current
Inrush
current
Power
factor
70 W HST / HIT 0.39 A 0.50 A 0.92 1.00 A 1.30 A 0.37
150 W HST / HIT 0.80 A 1.50 A 0.94 1.80 A 2.70 A 0.42
400 W HIT 1.90 A 2.50 A 0.97 4.20 A 5.80 A 0.44
400 W HST 2.30 A 2.80 A 0.96 4.45 A 6.00 A 0.44
compensated uncompensated
Power Type
Rated
operating
current
Inrush
current
Power
factor
Rated
operating
current
Inrush
current
Power
factor
70 W HST / HIT 0.36 A 0.50 A 0.95 1.00 A 1.30 A 0.37
100 W HST / HIT 0.62 A 0.80 A 0.91 1.20 A 1.70 A 0.44
150 W HST / HIT 0.75 A 1.50 A 0.96 1.80 A 2.70 A 0.42
250 W HST / HIT 1.50 A 2.00 A 0.90 3.00 A 4.20 A 0.40
400 W HIT 1.80 A 2.40 A 0.98 4.20 A 5.80 A 0.44
400 W HST 2.20 A 2.70 A 0.98 4.45 A 6.00 A 0.44
600 W HST 2.95 A 3.80 A 0.96 6.20 A 8.50 A 0.46
compensated uncompensated
Power Type
Rated
operating
current
Inrush
current
Power
factor
Rated
operating
current
Inrush
current
Power
factor
70 W HST / HIT 0.33 A 0.50 A 0.97 1.00 A 1.30 A 0.37
100 W HST / HIT 0.58 A 0.80 A 0.93 1.20 A 1.70 A 0.44
150 W HST / HIT 0.68 A 1.50 A 0.97 1.80 A 2.70 A 0.42
250 W HST / HIT 1.35 A 2.00 A 0.91 3.00 A 4.20 A 0.40
400 W HIT 1.60 A 2.30 A 0.97 4.20 A 5.80 A 0.44
400 W HST 2.00 A 2.60 A 0.98 4.45 A 6.00 A 0.44

Technical data
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2015-12-04·BA00·III·de·00
Floodlight
Series 6521/4
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Inrush current maximum number of light fittings per miniature circuit breaker:
Ambient conditions
Ambient temperature -40 ... +40 °C / +50 °C (observe the temperature class)
-50 ... +40 °C / +50 °C (QT lamps, observe the temperature class)
Mechanical data
Degree of protection IP66 to EN 60598
Protection class I (with internal / external PE connection)
Material
Enclosure
Window Safety glass; resistant to thermal shocks
Seal Silicone
Reflector Aluminium, anodised
Enclosure lock Pan head screw, M6, stainless steel
Hinged enclosure cover
Technical Data
compensated
Type QT QT HIT / HST HST
500 W 1000 W 70 W 100 W 150 W 250 W 400 W 600 W
B10A 42 875321
B16A 73 13118532
B20A 9 4 16 14 10 6 4 2
B25A 115 201712853
C10A 42 12107532
C16A 7 3 18 16 11 7 4 2
C20A 9 4 13 20 14 9 5 3
C25A 115 292517117 4
uncompensated
Type HIT / HST HST
70 W 100 W 150 W 250 W 400 W 600 W
B10A 54211--
B16A 864211
B20A 985322
B25A 12106422
C10A 764211
C16A 1196321
C20A 14117432
C25A 17149542
6521/4...-...-...-1-...-.. Sheet steel powder coated RAL 7032
(pebble-grey)
6521/4...-...-...-3-...-.. Stainless steel 1.4301 (V2A)
6521/4...-...-...-4-...-.. Stainless steel 1.4404 (V4A)
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