SPX Johnson Pump CombiPrime V User manual

Instruction Manual

CombiPrime V

Vertical self-priming centrifugal pump

Orginal instructions

Read and understand this manual prior to

operating or servicing this product.

CV/EN (1009) 5.3

EC/EN (1001) 5.1 1

EC Declaration of conformity

(Directive 2006/42/EC, appendix II-A)

Manufacturer

SPX Process Equipment NL B.V.

Dr. A.F. Philipsweg 51

9403 AD Assen

The Netherlands

hereby declares that all pumps member of productfamilies CombiBloc, CombiBlocHorti,

CombiChem, CombiDirt, CombiFlex(U)(B), CombiPrime H, CombiLine, CombiLineBloc,

CombiMag, CombiMagBloc, CombiNorm, CombiPro(M)(V), CombiPrime V, CombiSump,

CombiWell, FRE, FRES, FREF, FREM, KGE(L), KGEF, HCR, MCH(W)(S), MCHZ(W)(S),

MCV)(S), PHA, MDR whether delivered without drive (last position of serial number = B),

or delivered as an assembly with drive (last position of serial number = A), are in

conformity with the provisions of Directive 2006/42/EC (as altered most recently) and

where applicable the following directives and standards:

• EC directive 2006/95/EG, "Electric equipment for use within certain voltage limits"

• standards EN-ISO 12100 part 1 & 2, EN 809

The pumps to which this declaration refers may only be put into operation after they have

been installed in the way prescribed by the manufacturer, and, as the case may be, after

the complete system of which these pumps form part, has been made to fulfil the

requirements of Directive 2006/42/EC (as altered most recently).

Declaration of incorporation

(Directive 2006/42/EC, appendix II-B)

Manufacturer

SPX Process Equipment NL B.V.

Dr. A.F. Philipsweg 51

9403 AD Assen

The Netherlands

hereby declares that the partly completed pump (Back-Pull-Out unit), member of

productfamilies CombiBloc, CombiBlocHorti, CombiChem, CombiDirt, CombiFlex(U)(B),

CombiPrime H, CombiLine, CombiLineBloc, CombiMag, CombiMagBloc, CombiNorm,

CombiPro(M)(V), CombiPrime V, FRE, FRES, FREF, FREM, KGE(L), KGEF, HCR, PHA, MDR is

in conformity with the following standards:

• EN-ISO 12100 parts 1 & 2, EN 809

and that this partly completed pump is meant to be incorporated into the specified pump

unit and may only be put into use after the complete machine of which the pump under

consideration forms part has been made and declared to comply with that directive.

Assen, January 1st 2010

G.A. Schaafsma,

General Manager

2EC/EN (1001) 5.1

CV/EN (1009) 5.3 3

CombiPrime V

Instruction manual

CombiPrime V

All technical and technological information in this manual as well as possible drawings

made available by us remain our property and shall not be used (otherwise than for the

operation of this pump), copied, duplicated, made available to or brought to the notice of

third parties without our prior written consent.

SPX Process Equipment NL B.V. (hereafter called Johnson Pump) is part of SPX

Process Equipment AB. The core activities of SPX Process Equipment AB are the

development, production, sale and maintenance of pumps and pump units.

SPX Process Equipment NL B.V.

P.O. B ox 9

9400 AA Assen

The Netherlands

Tel. +31 (0)592 376767

Fax. +31 (0)592 376760

4CV/EN (1009) 5.3

CV/EN (1009) 5.3 5

CombiPrime V

Table of Contents

1 Introduction 9

1.1 Preface 9

1.2 Safety 9

1.3 Guarantee 10

1.4 Inspection of delivered items 10

1.5 Instructions for transport and storage 11

1.5.1 Weight 11

1.5.2 Use of pallets 11

1.5.3 Hoisting 11

1.6 Storage 12

1.7 Ordering parts 12

2 General 13

2.1 Pump description 13

2.2 Type code 13

2.3 Serial number 14

2.4 Applications 14

2.5 Construction 14

2.5.1 Pump casing/impeller/suction bend 14

2.5.2 Shaft sealing 15

2.5.3 Self-priming part 15

2.5.4 Bearing construction 15

2.5.5 Lantern construction 15

2.5.6 Foot pads 15

2.6 Application area 15

2.7 Re-use 16

2.8 Scrapping 16

3Installation 17

3.1 Safety 17

3.2 Preservation 17

3.3 Environment 17

3.4 Mounting 18

3.4.1 Installation of a pump unit 18

3.4.2 Assembling a pump unit 18

3.4.3 Alignment of the coupling 19

3.4.4 Tolerances for aligning the coupling 19

3.5 Piping 20

3.6 Accessories 20

3.7 Vacuum pump with service liquid tank 21

6CV/EN (1009) 5.3

3.7.1 Mounting of accessories 21

3.7.2 Connection diagram with service liquid tank 21

3.7.3 Indication of connections 21

3.7.4 Installation examples with service liquid tank 22

3.8 Vacuum pump with float-controlled de-aerator 26

3.8.1 Mounting of accessories 26

3.8.2 Connection diagram with float-controlled de-aerator 26

3.8.3 Indication of connections 26

3.8.4 Installation examples with float-controlled de-aerator 27

3.9 Connection of the electric motor 30

4 Commissioning 31

4.1 Inspection of the pump 31

4.2 Inspection of the vacuum pump part 31

4.3 Inspection of the motor 31

4.4 Checking the sense of rotation 31

4.5 Start-up 31

4.6 Adjusting the air-inlet valve 32

4.7 Mechanical seal 32

4.8 Pump in operation 32

4.9 Noise 32

5 Maintenance 33

5.1 Daily maintenance 33

5.2 Service liquid 33

5.3 Shaft sealing 33

5.3.1 Mechanical seal 33

5.3.2 Lip seal 33

5.4 Lubrication of the bearings 33

5.5 Environmental influences 34

5.6 Noise 34

5.7 Faults 34

6 Problem solving 35

7 Disassembly and assembly 37

7.1 Precautionary measures 37

7.2 Special tools 37

7.3 Liquid draining 37

7.4 Item numbers 37

7.5 Constructive variants 38

7.6 Top Pull Out system 38

7.6.1 Disassembly Top Pull Out unit 38

7.6.2 Assembly Top Pull Out unit 38

7.7 Replacing the impeller and the wear ring 39

7.7.1 Disassembly of the impeller 39

7.7.2 Mounting the impeller 39

7.7.3 Disassembling of the wear ring 40

7.7.4 Assembling the wear ring 40

7.8 Shaft sealing 41

7.8.1 Disassembly of the mechanical seal M2 41

7.8.2 Instructions for mounting a mechanical seal 42

7.8.3 Assembly of the mechanical seals M2 42

7.8.4 Disassembly of the lip seals M4 43

7.8.5 Instructions for mounting a lip seal 44

7.8.6 Assembly of the lip seals M4 44

CV/EN (1009) 5.3 7

CombiPrime V

7.9 Bearing 45

7.9.1 Disassembling bearing 45

7.9.2 Assembling bearing 46

7.10 Adjustment of the axial play 47

8Dimensions 49

8.1 Dimensions delivery flange 49

8.2 Dimensions suction flange 50

8.3 Dimensions foot pads 51

8.4 Dimensions foot pads 200-200 / 250B-315 51

8.5 Pump dimensions 52

8.6 Pump dimensions with suction bend 54

8.7 Pump dimensions 200-200 / 250B-315 with suction bend 56

8.8 Pump dimensions with service liquid tank 58

8.9 Pump dimensions with float de-aerator 60

9Parts 63

9.1 Ordering parts 63

9.1.1 Order form 63

9.1.2 Recommended spare parts 63

9.2 Pump 64

9.2.1 Sectional drawing 64

9.2.2 Parts list 65

9.3 Shaft sealing group M2 67

9.3.1 Mechanical seal MG1-G60 67

9.3.2 Parts list mechanical seal MG1-G60 67

9.4 Shaft sealing group M4 68

9.4.1 Lip seal 68

9.4.2 Parts list lip seal 68

9.5 Service liquid tank TL 69

9.5.1 Service liquid tank TL 69

9.5.2 Parts of service liquid tank TL 70

9.6 Float de-aerator VL 71

9.6.1 Float de-aerator VL 71

9.6.2 Parts of float de-aerator VL 72

9.7 Suction bend 73

9.7.1 Sectional drawing suction bend 73

9.7.2 Parts of suction bend 73

9.7.3 Sectional drawing suction bend 200-200 / 250B-315 74

9.7.4 Parts of suction bend 200-200 / 250B-315 74

10 Technical data 75

10.1 Recommended greases 75

10.2 Recommended locking liquids 75

10.3 Tightening moments 75

10.3.1 Tightening moments for bolts and nuts 75

10.3.2 Tightening moments for cap nut 75

10.4 Hydraulic performance 76

10.5 Noise data 78

10.5.1 Pump noise as a function of pump power 78

10.5.2 Noise level of entire pump unit 79

Index 81

Order form for spare parts 83

8CV/EN (1009) 5.3

CV/EN (1009) 5.3 Introduction 9

CombiPrime V

1 Introduction

1.1 Preface

This manual is intended for technicians and maintenance staff and for those who are in

charge of ordering spare parts.

This manual contains important and useful information for the proper operation and

maintenance of this pump. It also contains important instructions to prevent potential

accidents and damage, and to ensure safe and fault-free operation of this pump.

! Read this manual carefully before commissioning the pump, familiarize

yourself with the operation of the pump and strictly obey the instructions!

The data published here comply with the most recent information at the time of going to

press. However they may be subject to later modifications.

Johnson Pump reserves the right to change the construction and design of the products

at any time without being obliged to change earlier deliveries accordingly.

1.2 Safety

This manual contains instructions for working safely with the pump. Operators and

maintenance staff must be familiar with these instructions.

Below is a list of the symbols used for those instructions and their meaning:

Personal danger for the user. Strict and prompt observance of the

corresponding instruction is imperative!

! Risk of damage or poor operation of the pump. Follow the corresponding

instruction to avoid this risk.

➢Useful instruction or tip for the user.

Items which require extra attention are shown in bold print.

This manual has been compiled by Johnson Pump with the utmost care. Nevertheless

Johnson Pump cannot guarantee the completeness of this information and therefore

assumes no liability for possible deficiencies in this manual. The buyer/user shall at all

times be responsible for testing the information and for taking any additional and/or

deviating safety measures. Johnson Pump reserves the right to change safety

instructions.

Table of contents

Other SPX Water Pump manuals

Popular Water Pump manuals by other brands

Neptun

Neptun NPHW 5500 operating instructions

Sensidyne

Sensidyne Gilian BDX-II Operation & service manual

Draper

Draper 47808 instructions

Trolla

Trolla 12820 manual

Sunfab

Sunfab SVH Series installation guide

WilTec

WilTec 50740 Operation manual

Fieldmann

Fieldmann FVC 5015 EK user manual

Everbilt

Everbilt EFSUB5-122HD Use and care guide

Graco

Graco Husky 3300e manual

esotec

esotec 101018 operating manual

moyno

moyno 2000 CC Service manual

Becker

Becker BASIC VASF 2.80/1-0.AC230 operating instructions

Sykes AmeriPumps

Sykes AmeriPumps GP100M Operation and maintenance instructions

DUROMAX

DUROMAX XP WX Series user manual

BRINKMANN PUMPS

BRINKMANN PUMPS SBF550 operating instructions

Franklin Electric

Franklin Electric IPS Installation & operation manual

Xylem

Xylem e-1532 Series instruction manual

Milton Roy

Milton Roy PRIMEROYAL instruction manual