SPX FLOW Johnson pump User manual

KGE/EN (1711) 6.5

KGE

Orginal instructions

Read and understand this manual prior to operating or servicing this product.

INSTRUCTION MANUAL

Self-priming centrifugal pump

EC/EN (1609) 5.9 1

EC Declaration of conformity

(Directive 2006/42/EC, appendix II-A)

Manufacturer

SPX Flow Technology Assen B.V.

Dr. A.F. Philipsweg 51

9403 AD Assen

The Netherlands

hereby declares that all pumps member of productfamilies CombiBloc, CombiBlocHorti,

CombiChem, CombiDirt, CombiFlex(U)(B), CombiPrime H, CombiLine, CombiLineBloc,

CombiMag, CombiMagBloc, CombiNorm, CombiPro(L)(M)(V), CombiPrime V, CombiSump,

CombiTherm, CombiWell, FRE, FRES, FREF, FREM, KGE(L), KGEF, HCR, MCH(W)(S),

MCHZ(W)(S), MCV(S), PHA, MDR whether delivered without drive (last position of serial

number = B), or delivered as an assembly with drive (last position of serial number = A),

are in conformity with the provisions of Directive 2006/42/EC (as altered most recently)

and where applicable the following directives and standards:

• EC directive 2014/35/EU, "Electric equipment for use within certain voltage limits"

• standards EN-ISO 12100 part 1 & 2, EN 809

The pumps to which this declaration refers may only be put into operation after they have

been installed in the way prescribed by the manufacturer, and, as the case may be, after

the complete system of which these pumps form part, has been made to fulfil the

requirements of Directive 2006/42/EC (as altered most recently).

Declaration of incorporation

(Directive 2006/42/EC, appendix II-B)

Manufacturer

SPX Flow Technology Assen B.V.

Dr. A.F. Philipsweg 51

9403 AD Assen

The Netherlands

hereby declares that the partly completed pump (Back-Pull-Out unit), member of

productfamilies CombiBloc, CombiBlocHorti, CombiChem, CombiDirt, CombiFlex(U)(B),

CombiPrime H, CombiLine, CombiLineBloc, CombiMag, CombiMagBloc, CombiNorm,

CombiPro(L)(M)(V), CombiTherm, CombiPrime V, FRE, FRES, FREF, FREM, KGE(L), KGEF,

HCR, PHA, MDR is in conformity with the following standards:

• EN-ISO 12100 parts 1 & 2, EN 809

and that this partly completed pump is meant to be incorporated into the specified pump

unit and may only be put into use after the complete machine of which the pump under

consideration forms part has been made and declared to comply with that directive.

Assen, September 1st 2016

R. van Tilborg,

Managing Director

2EC/EN (1609) 5.9

INT/EN (1512) 1.2 3

Instruction manual

All technical and technological information in this manual as well as possible drawings

made available by us remain our property and shall not be used (otherwise than for the

operation of this pump), copied, duplicated, made available to or brought to the notice of

third parties without our prior written consent.

SPXFLOW is a global multi-industry manufacturing leader. The company's highly-

specialized, engineered products and innovative technologies are helping to meet rising

global demand for electricity and processed foods and beverages, particularly in

emerging markets.

SPX Flow Technology Assen B.V.

P.O. B ox 9

9400 AA Assen

The Netherlands

Tel. +31 (0)592 376767

Fax. +31 (0)592 376760

4INT/EN (1512) 1.2

KGE/EN (1711) 6.5 5

KGE

Table of Contents

1 Introduction 9

1.1 Preface 9

1.2 Safety (general) 9

1.2.1 Signs on the pump 9

1.2.2 This instruction manual is meant for: 9

1.2.3 Safety instructions relevant for operation 10

1.2.4 Safety instructions relevant for maintenance, inspection and assembly work 10

1.3 Guarantee 10

1.3.1 Copyright 10

1.4 SPXFLOW service 11

1.5 Symbols used 11

1.6 Check delivery 11

1.7 Instructions for transport and handling 12

2 General information 13

2.1 Field of application 13

2.2 Inadvisable use 13

2.3 Type designation 14

2.4 Materials 14

2.5 Selfpriming action 14

3 Installation and preparation start-up 17

3.1 General 17

3.2 Location 17

3.3 Main piping (suction / discharge) 18

3.3.1 Forces and torques on the flanges 18

3.4 Piping accessories 19

3.5 Foundation / base plate 19

3.5.1 Pump units assembled on base plate 19

3.5.2 Alignment pump unit 19

3.6 Preparations start-up 20

3.7 Drive 21

3.7.1 Connection of electric motors 21

3.7.2 Types 22

3.8 Combustion engines 23

3.9 Direction of rotation 24

4Start-up 25

4.1 Temperature 25

4.2 Noise emission 25

6KGE/EN (1711) 6.5

4.3 System pressure 25

4.4 Shut-down 26

4.5 Re-use 26

4.6 Scrapping of the pump 26

5 Trouble shooting 27

6 Maintenance 29

6.1 Precautionary measures 29

6.2 Daily 29

6.3 Periodic inspection 29

6.4 Flushing 30

6.5 Ball Bearings 30

6.6 Electrical installation 30

6.7 The oil chamber 30

6.8 Mechanical seal 31

6.9 Oil seal 31

6.10 Impeller 31

7 Disassembly and assembly 33

7.1 General 33

7.2 Replacing the impeller 33

7.2.1 Disassembly impeller 34

7.2.2 Impeller assembly 34

7.3 Replacement of mechanical seal 35

7.3.1 Disassembly of mechanical seal 35

7.3.2 Assembly of single mechanical seal 35

7.4 Replacement of the bearings 35

7.4.1 Disassembly of the ball bearings 35

7.4.2 Assembly of the ball bearings 36

7.5 Motor replacement (KGEF) 36

7.5.1 Motor disassembly 36

7.5.2 Motor assembly 36

7.6 Waste handling/material recycling 36

8 Technical specifications 37

8.1 Technical data 37

8.2 Survey curve (n = 2900 min-1) 38

9Dimensions 39

9.1 KGE Pump with bare shaft end 39

9.2 Dimensions KGEF Pump with flanged motor 41

9.3 Dimensions KGE pump with motor (assembly A6) 42

10 Parts 43

10.1 Ordering parts 43

10.1.1 Order form 43

10.1.2 Recommended spare parts 43

10.2 Parts list and sectional drawing KGE, Bearing bracket 00, KGE11-3 /

KGE11-4 44

10.3 Parts list and sectional drawing KGE, Bearing bracket 0, KGE12(b)-5 / KGE12-645

10.4 Parts list and sectional drawing KGE+, Bearing bracket 0+, KGE14-8 46

10.5 Parts list and sectional drawing KGE, Bearing bracket 0, KGE16-3 47

10.6 Parts list and sectional drawing KGE+, Bearing bracket 0+, KGE15-6 / KGE16-648

10.7 Parts list and sectional drawing KGE, Bearing bracket 1, KGE18-4 /

KGE20b-5 49

KGE/EN (1711) 6.5 7

KGE

10.8 Parts list and sectional drawing KGE, Bearing bracket 2, KGE22-6 50

10.9 Parts list and sectional drawing KGEF, Bearing bracket 00, 0 and 0+ (+) 51

10.10 Parts list and sectional drawing KGEF, Bearing bracket 1 and 2, KGEF18-4 /

KGEF20b-5 52

Order form for spare parts 53

8KGE/EN (1711) 6.5

Table of contents

Other SPX FLOW Water Pump manuals

SPX FLOW

SPX FLOW TopGear GP Series User manual

SPX FLOW

SPX FLOW Viking Power 32 User manual

SPX FLOW

SPX FLOW Power Team PB102 User manual

SPX FLOW

SPX FLOW Power Team P12 Series User manual

SPX FLOW

SPX FLOW Johnson Pump F35B-8 Series User manual

SPX FLOW

SPX FLOW Ultima Bilge 600GPH User manual

SPX FLOW

SPX FLOW Waukesha Cherry-Burrell Universal 3 Series User manual

SPX FLOW

SPX FLOW Power Team PB104-0-ARC User manual

SPX FLOW

SPX FLOW Universal 5000 Industrial Series User manual

SPX FLOW

SPX FLOW Infinity Series User manual

SPX FLOW

SPX FLOW Waukesha Cherry-Burrell Universal 1 Series User manual

SPX FLOW

SPX FLOW Johnson Pump CombiProLine OH3 User manual

SPX FLOW

SPX FLOW Power Team PE172SM User manual

SPX FLOW

SPX FLOW CombiFlexBloc Series User manual

SPX FLOW

SPX FLOW 65000 User manual

SPX FLOW

SPX FLOW Power Team PB102-1 User manual

SPX FLOW

SPX FLOW C Series User manual

SPX FLOW

SPX FLOW Power Team AP02528 User manual

SPX FLOW

SPX FLOW Bolting System RWP55-BS User manual

SPX FLOW

SPX FLOW ULTIMA BILGE 600 GPH User manual

SPX FLOW

SPX FLOW PQ60 Series User manual

SPX FLOW

SPX FLOW 1600 GPH User manual

SPX FLOW

SPX FLOW Power Team P59L-1500 SERIES User manual

SPX FLOW

SPX FLOW PE10 Series User manual

Popular Water Pump manuals by other brands

Neptun

Neptun NPHW 5500 operating instructions

Sensidyne

Sensidyne Gilian BDX-II Operation & service manual

Draper

Draper 47808 instructions

Trolla

Trolla 12820 manual

Sunfab

Sunfab SVH Series installation guide

WilTec

WilTec 50740 Operation manual

Fieldmann

Fieldmann FVC 5015 EK user manual

Everbilt

Everbilt EFSUB5-122HD Use and care guide

Graco

Graco Husky 3300e manual

esotec

esotec 101018 operating manual

moyno

moyno 2000 CC Service manual

Becker

Becker BASIC VASF 2.80/1-0.AC230 operating instructions

Sykes AmeriPumps

Sykes AmeriPumps GP100M Operation and maintenance instructions

DUROMAX

DUROMAX XP WX Series user manual

BRINKMANN PUMPS

BRINKMANN PUMPS SBF550 operating instructions

Franklin Electric

Franklin Electric IPS Installation & operation manual

Xylem

Xylem e-1532 Series instruction manual

Milton Roy

Milton Roy PRIMEROYAL instruction manual