Spirit XE520s User manual

Service Manual

Elliptical XE520s

I. Plastic Parts

Hand Pulse Handle Right Handle Bar Covers (Front & Rear)

Left Handle Bar Covers (Front & Rear)

Left Pedal Arm Cover Console

Left Chain Cover

Left Pedal Console Mast Cover (Left & Right)

Rear Shroud (B) Slide Wheel Cover

Connecting Arm Cover

Right Pedal Arm Cover

Rear Shroud (A) Round Disk Cover

Right Pedal Round Disk

II. Skeleton:

Console Mast

Left Handle Bar

Left Pedal Arm Right Handle Bar

Left Connecting Arm Bushing Housing

Left Adjustable Pedal Gear Motor

Drive Pulley

Rail Assembly Right Pedal Arm Main Frame

Right Adjustable Pedal

Locking Pin Assembly

Sliding Wheel Flywheel（Brake）Cross Bar

Right Connecting Arm

Contents：

I. Replacing Parts

1. Console

2. Handle Bar Assembly

3. Connecting Arm Assembly

4. Pedal Arm Assembly

5. Console Mast

6. Chain Covers

7. Cross Bar Assembly

8. Idler Wheel Assembly

9. Flywheel (Brake) and the Belt

II. Troubleshooting

i. Console

ii. Chain Covers and Round Disk

iii. Flywheel (Brake)

iv. The Belt

v. Handle Bar Assembly

vi. Connecting Arm Assembly

vii. Gear Motor

Q＆A

1. Noises

2. Slippage

3. Resistance and Ramp

4. Smoothness

5. Other Problems

Model XE520s Service Replacing Parts

Part 1. Console Rev.

Procedures：

1. Use Phillips head screw driver

to release four M5x10mm

Phillips head screws which

secure the console on top of the

mast, as shown in figure 1.

2. Disconnect computer cable and

hand pulse cable from the

console to take the console

apart, as shown in figure 2.

3. To resume, connect the cables

with the console, put it on top of

the mast and secure with four

M5x10mm Phillips head screws.

Model XE520s Service Replacing Parts

Part 2. Handle Bar Assembly Rev.

Procedures：

1. Use Phillips Head Screw Driver

to release three 3.5x12mm Sheet

Metal Screws which secure

Handle Bar Covers, as shown in

figure 1.

2. Release further two M5x15mm

Phillips Head Screws which

secure Connecting Arm Covers,

as shown in figure 2.

3. Use 12m/m_Wrench and

13m/m_Wrench to release 5/16"

× 1-1/4"_Hex Head Bolt,

5/16

x20x1.5 T flat washer and

5/16

x7T nut which secure

Connecting Arm and fish-eye

bearing, as shown in figure 3.

4. Use 12m/m_Wrench to release

5/16" × 15m/m_Hex Head Bolt

and 5/16

x23x1.5T washer which

secure the Handle Bar, as shown

in figure 4.

Model XE520s Service Replacing Parts

Part 2. Handle Bar Assembly Rev.

Procedures：

5. Reverse above procedures to resume

Handle Bar Assembly together with

17 washer, if there is on the shaft

when you took it apart, as shown in

figure 5.

Model XE520s Service Replacing Parts

Part 3. Connecting Arm Rev.

Procedures：

1. Follow procedures 2 to disassemble

Handle Bar (only the lower part and

fish-eye bearing), as shown in figure

Use 12mm wrench to release 5/16" ×

15m/m_Hex Head Bolt and 5/16

x23

flat washer and then pull out the

Carriage Bolt to take Connecting

Arm apart, as shown in figures 2 &

3. Pull out Pedal Latch Spring (on the

Locking Pin holding plate) and release

the Latch Spring with C-ring Pliers. The

pedal and Locking Pin Assembly can

thus be taken apart, as shown in figures 4

& 5.

Model XE520s Service Replacing parts

Part 3. Connecting Arm Rev.

Procedures：

4. Use Phillips screw driver to release

four M5x10 mm screws to take apart

Locking Pin Assembly, as shown in

figure 6.

5. Use Phillips screw driver to release

four M5x10 mm screws and take

apart the Pedal, as shown in figure 7,

Reverse above procedures to resume

parts.

Model XE520s Service Replacing parts

Part 4. Pedal Arm Assembly Rev.

Procedures：

1. Follow procedure 3 to take apart

Connecting Arm and use Phillips

head screw driver to unscrew Pedal

Arm Cover, as shown in figure 1.

2. Use 8mm and 14 mm wrenches to

release 3/8" × 2-1/4"_Socket Head

Cap Bolt with 3/8

x19x1.5T flat

washer and 3/8

x11T nut which

secure Pedal Arm and Bushing

Housing, as shown in figure 2.

3. Use 12 mm wrench to release 5/16

15mm Hex Head Bolt together with

5/16

x23x1.5T flat washer and take

Bushing Housing apart, as shown in

figure 3.

4. Use C-ring pliers to release

C-ring in order to take apart Slide

Wheels, as shown in figure 4.

Reverse above steps to resume Pedal

Arm.

Table of contents

Other Spirit Elliptical Trainer manuals

Popular Elliptical Trainer manuals by other brands

Weslo

Weslo Momentum 4.0 Elliptical Manuale d'istruzioni

Progear Fitness

Progear Fitness Air elliptical pro 1307 owner's manual

Torque Fitness

Torque Fitness XPLLP owner's manual

Octane Fitness

Octane Fitness PRO3700C Operation manual

Xterra

Xterra FS5.8e owner's manual

Bodyguard

Bodyguard E-40 user manual

Bonn Germany

Bonn Germany Concept 2.2 user manual

Precor

Precor Resolute RSL 620 Assembly guide

NordicTrack

NordicTrack E 9.2 Elliptical HASZNALATI UTASITAS

Vision Fitness

Vision Fitness X6600iNetTV Assembly guide

Matrix

Matrix MX-A5x owner's manual

SportsArt Fitness

SportsArt Fitness ECO-NATURAL Elite E874 owner's manual

Sears

Sears FREE SPIRIT C249 30737 0 owner's manual

True

True FS-64 Assembly manual

Sport-thieme

Sport-thieme ST 310 manual

VIRTUFIT

VIRTUFIT CTR 1.1 user manual

Kettler

Kettler GIRO C 1 manual

CIRCLE FITNESS

CIRCLE FITNESS E7 owner's manual