Spartan TrapJumper User manual

SINCE 1943

FOR TOUGH CUSTOMERS.

PRODUCT MANUAL

Sewer Inspection Camera

Part #64052025

Spartan Tool LLC |1618 Terminal Road |Niles, Michigan 49120

order by phone 800.435.3866 order online SpartanTool.com

INTRODUCTION........................................................................................................4

Important Safety Instructions ...................................................................................................4

Safety Instructions for all Scanprobe Camera Systems............................................................................5

SAFETY INSTRUCTIONS ................................................................................................5

Intended Use ...................................................................................................................6

Labeling........................................................................................................................6

About Your Product.............................................................................................................7

Warnings, Risks, Safety Measures, and Care ......................................................................................7

Before Operation ...............................................................................................................7

Further Measures ...............................................................................................................8

PRODUCT OVERVIEW .................................................................................................10

Coiler ........................................................................................................................ 11

Keypad Layout ............................................................................................................... 11

Explorer Control Box Display .................................................................................................. 12

Settings Menu ................................................................................................................ 14

START-UP GUIDE......................................................................................................15

Camera Connection and Removal ............................................................................................. 15

Connectivity.................................................................................................................. 16

Mounting the Control Box .................................................................................................... 17

Plug / Socket Engagement .................................................................................................... 17

Brake Operation .............................................................................................................. 18

Push Rod Instructions......................................................................................................... 18

Sonde (Locator) Operation .................................................................................................... 19

Connectability................................................................................................................ 19

Charging and Power .......................................................................................................... 20

Charging Procedure .......................................................................................................... 20

Battery Icon Deﬁnitions ....................................................................................................... 21

Lithium-Ion Battery Beneﬁts .................................................................................................. 21

Lithium Battery Shipping ..................................................................................................... 21

Battery Maintenance.......................................................................................................... 21

Charging and Recharging ..................................................................................................... 21

General Maintenance ......................................................................................................... 22

Rod Guide .................................................................................................................... 22

Connector and Cable Care .................................................................................................... 22

Cleaning and Maintenance.................................................................................................... 22

Fitting Protective Collar ....................................................................................................... 23

Contents

Basic Functions for Basic Recording ........................................................................................... 24

Writing text .................................................................................................................. 24

Date.......................................................................................................................... 24

Time ......................................................................................................................... 24

USER INTERFACE ......................................................................................................24

Counter ...................................................................................................................... 25

Counter Reset ................................................................................................................ 25

Recording .................................................................................................................... 25

Viewing, copy, and deleting recordings........................................................................................ 25

Viewing Recordings........................................................................................................... 25

Deleting Recordings .......................................................................................................... 25

Transferring Files ............................................................................................................. 25

Light Adjustment ............................................................................................................. 26

File Manager ................................................................................................................. 26

Mina Survey ................................................................................................................. 26

WinCan Survey ............................................................................................................... 27

WinCan Connection Setup .................................................................................................... 27

TECHNICAL DATA OVERVIEW ..........................................................................................28

Introduction

This user manual is a guide on how to use the TrapJumper camera system appropriately, eﬀectively and reliably. With this in mind it is

important that you read this carefully before using the TrapJumper system. Please read the“safety instructions”section carefully and

follow them precisely to prevent accidental damage to yourself, your colleagues or the TrapJumper itself.

The following pages provide and grant you the authority to undertake certain functions with the TrapJumper camera system. Spartan

Tool, LLC requires you to read this carefully before using the inspection system and the related accessories. It provides important notes

to help you avoid accidents, damage and injury.

Spartan Tool LLC

1618 Terminal Road

Niles, Michigan 49120

800.435.3866

SpartanTool.com

SYMBOLS

Warning: This safety icon points out dangers to which a risk of

death or injury could occur.

Atex: This symbol is in reference to areas speciﬁc to explosion

proof camera systems. This is not applicable for this system!

Caution: This icon points out dangers to which the system may be

damaged or damage could occur to other equipment.

Note: This icon is used to mention or remark on a certain area with

special requirements.

Maintenance: This symbol is used to give information on how the

equipment can be cleaned and maintained to prolong its life and

reduce repairs.

IMPORTANT SAFETY INSTRUCTIONS

WARNING: When using electrical equipment, basic safety precautions should always be followed to reduce risk of

ﬁre, electric shock and personal injury including the following:

READ ALL INSTRUCTIONS

Double Insulation

Double insulation is used throughout this construction with two separate layers of electrical insulation or one double

thickness of insulation between you and the electrical equipment.

CAUTION: WHEN SERVICING, USE ONLY IDENTICAL REPLACEMENT PARTS SUPPLIED BY SPARTAN TOOL, LLC. Repair or

replace damaged cords.

Safety Instructions

SAFETY INSTRUCTIONS FOR ALL SCANPROBE CAMERA SYSTEMS

• Power Cord: Do not use any power cord except the one supplied with the unit.

• Lifting: Observe safe lifting procedures when lifting or moving any components of this system.

• Grounding: If the system or any auxiliary components are connected to the power supply, then the external equipment must be

grounded in accordance with the manufacturer's instructions. Failure to comply with this may cause risk of electrocution.

• Power Adapter: The power adapter supplied with the unit is not intended for use in outdoor environments. Do not attempt to

charge or operate the unit from the power supply outdoors.

• Health and Safety: Sewer systems and other watercourses can be a source of biological hazards. Always use the appropriate PPE and

take suitable precautions to prevent infection when using the TrapJumper.

• Checks: Before using the equipment, check all parts to ensure there is NO damage. Thoroughly inspect equipment to determine that

it will operate properly and perform its intended function.

NOTE: When using a TrapJumper, it is critical that the user has received the relevant training and has a detailed

knowledge of the entire contents of the TrapJumper user manual. They must at all times comply with the instructions

in the document.

If you have any questions on the use of the TrapJumper camera system or require any additional information that has

not been covered in this user manual, please contact Spartan Tool, LLC or one of its authorized agents.

1. Lights: The camera LEDs are very bright. Do not look directly at them or point them at other people's eyes when turned on.

2. Operating Temperature:

Battery:

Battery/Cell charging temperature range 50°F to 113°F / +10°C to +45°C

Battery/Cell discharging temperature range -4°F to 140°F / -20°C to +60°C

WARNING: Do not attempt to operate or charge the system outside the recommended temperature

speciﬁcations. Exposing the battery to temperatures above 140°F / 60°C may activate safety systems

and cause a permanent battery failure.

Safety Instructions

3. Battery:

NOTE: The battery is encapsulated within the Explorer control box and should not be tampered with. In the unlikely

event that the battery is exposed, please read the following instructions carefully.

a. Do not dismantle, open or shred secondary cells or batteries.

b. Do not short-circuit a cell or a battery. Do not store cells or batteries haphazardly in a box or drawer where

they may short-circuit each other or be short-circuited by other metal objects.

c. Do not subject cells or batteries to mechanical shock by dropping or hitting.

d. In the event of a cell leaking, do not allow the liquid to come in contact with the skin or eyes. If contact has

been made, wash thoroughly with clean water and seek medical attention.

e. Do not use any charger except the one speciﬁcally supplied with the equipment.

f. Do not leave the equipment on prolonged charge when not in use.

g. Do not expose cells or batteries to heat or ﬁre. Avoid storage in direct sunlight.

h. Seek medical attention immediately if the cell or battery has been swallowed.

i. All replacement batteries must be supplied and installed by Spartan Tool, LLC.

j. Keep cells and batteries clean and dry.

k. After extended periods of storage, it may be necessary to charge and discharge the cells or batteries several

times to obtain maximum performance.

l. Keep this document in a safe place for future reference.

4. Disposal: The operator is solely responsible for the disposal of any equipment at the end of its service

life. Dispose of any battery products in accordance to local regulations.

INTENDED USE

The TrapJumper system was designed to examine pipework and record/report its ﬁndings. We at Spartan Tool, LLC hold no

responsibility for further use that is not considered as intended. Do not use the TrapJumper for other purposes. The system cannot be

used in pipelines with potentially explosive atmospheres or medium. Only speciﬁcally manufactured equipment maked with the

identiﬁcation icon, can be used for this purpose.

LABELING

The TrapJumper components are clearly labeled. The label includes model number, serial number, and all certiﬁcations. You may require

this information when talking to Spartan Tool, LLC Customer Service, as these can be used when ordering accessories or spare parts for

your product.

Safety Instructions

ABOUT YOUR PRODUCT

The TrapJumper system was designed and manufactured as a pipeline inspection camera. All components are manufactured from high

grade materials. A system consists of a control box, color camera, and a push rod reel.

The TrapJumper is designed to survey pipes and sewers up to 40m in length. With a pressure-sealed camera allowing the camera to

be submerged up to 5m deep. The control box allows users to view and record the image, measure and document your ﬁndings to an

on-board storage device, overlay text via a keyboard and write a report onsite using the on-board reporting software. All data can be

exported via USB, SD card, wiﬁ or ethernet interfaces.

WARNINGS, RISKS, SAFETY MEASURES, AND CARE

To reduce the risk of injury, all operators and maintenance personnel must read and understand the user manual before operating,

changing accessories, or performing maintenance on this camera equipment. Understanding these instructions will reduce the

risk of injury and damage to equipment and property. Care must be exercised by everyone using, maintaining, or working near this

equipment. They serve for your own safety as well as your coworkers.

BEFORE OPERATION

Risk of harm occurring must be considered before operating the equipment, as these can cause severe or fatal injuries. Please consider

the following:

CAUTION

1. Risk of Explosion!

Explosive atmospheres can be caused by ﬂammable gases, mists or vapors, or by combustible dusts. If there is enough of the

substance, mixed with air, then all it needs is a source of ignition to cause an explosion. Never use a Spartan Tool inspection system

in pipelines that may contain these substances. In order to survey such conditions, contact Spartan Tool, LLC to obtain information

and equipment designed for such circumstances.

2. Environmental Risk!

Cross contamination and risk of infection: Contamination of drinking water sources by sewage can occur when waste water

inspection systems are used in fresh water pipelines. If sewage contaminates drinking water sources, harmful bacterial can cause

disease from the ingestion of micro-organisms such as E-Colia, Giardia, Cryptospordium, Hepatitis A, and Helminths.

Never use an inspection system alternately between waste water and fresh water surveys. Cleaning your inspection system is not

suﬃcient. Always use a separate unit dedicated for that particular environment.

Risk of infection and illnesses are not uncommon. Although mild cases of gastroenteritis and potentially fatal diseases, such as

leptospirosis (Weil's disease) and hepatitis do pose a serious risk.

To reduce the chances of contracting these diseases when surveying sewage pipelines ensure that employees and line

management understand the risks through proper instruction, training and supervision.

Provide suitable personal protective equipment, which may include waterproof/abrasion resistant gloves, footwear, eye and

respiratory protection. Face visors are particularly eﬀective against splashes. Speaking to your doctor for preventative injections and

advice is recommended.

Safety Instructions

3. Electric Shock

Risk of death by electric current.

• Check the connector cable and push rod for damage, such as kinks or crushed areas. If damage has occurred, disconnect the

power supply immediately. Safeguard the socket against renewed connection and inform Spartan Tool, LLC Customer Service

Team or an authorized repair center.

• Ensure no liquid can enter the control box. Fit all rubber blanking bungs and check connector facia rubber ﬂap is closed tight

when operating in the rain. When survey is ﬁnished, wipe the rubber keypad dry and leave the lid open in a warm environment

to allow any condensation to evaporate. Should any water penetrate the box, do not connect the power cords and inform

Spartan immediately.

• All work on the electrical system can only be carried out by Spartan Tool, LLC or authorized repair centers. If any work exceeds

the tasks described in the Maintenance chapter, please contact Spartan Tool, LLC for assistance.

4. General Precautions/Risks

As with all work, accidents can happen. Please keep the following in mind before any work is carried out. Stay vigilant at all times,

be aware of your surroundings and use the correct personal protetctive equipment—tools, warning signs, barriers, etc.

RISK DETAILS OF SPECIFIC HAZARD

CONFINED SPACE

• Working in a conﬁned space (manhole/drain)

• Lowering and raising operatives via tripod and winch

Lack of oxygen

Unconsciousness

Suﬀocation

SLIPS, TRIPS, AND FALLS

• Trailing hoses / cords

• Storage of materials

• Blocked access and egress

• Collision with materials and equipment Public Safety

Bruising

Cuts

Sprains

Fractures

MANUAL HANDLING

• Lifting of manhole covers

• Use of hand tools

• Handling and use of equipment

Prolapsed disc injuries (back)

Damage to muscles, ligaments, and tendons

Hernias

Cuts, bruises, and fractures

Burns

EXPOSURE TO ASBESTOS

Shortness of breath

Plural plaques

Asbestosis

Lung cancer

Mesothelioma

EXPOSURE TO NOISE AT WORK Short-term damage to hearing

FURTHER MEASURES

The TrapJumper system was designed and engineered to the highest standards to the guidelines of safety engineering regulations.

Nevertheless, accidents can happen, that could endanger life, the health of its users or third parties and could damage the inspection

system itself as well as other machinery.

The user assigned to operate the inspection system must have read and understood the user manual completely before any work is

carried out.

Safety Instructions

WARNING

1. Users of the inspection system should work as safely and risk-free as operationally possible. The following

measures will help achieve this:

• Regularly inspect and perform any maintenance as required

• Ensure all personnel follow the safety guidelines laid out in this manual at all times.

• Keep up to date with any training courses.

• Always have the instruction manual available when using the inspection system.

2. Personal Safety: Any users of the inspection system, whether it's to operate, maintain or set up the equipment,

must be fully trained or instructed by an expert. Fully trained operators have suﬃcient knowledge of the

inspection system through their technical training and experience. They would also be familiar with the

appropriate health and safety regulations as well as accident prevention, giving them the knowledge to operate

the inspection system within safe working conditions.

• Read, understand, and follow all safety requirements speciﬁed in this instruction manual

• Carry out a risk assessment prior to any work

• Observe the relevant accident prevention regulations

• Attend and pass any site induction, if required

• Be instructed on the handling of any dangerous goods

• Be vigilant at all times of your work space and surrounding area

3. Avoid damage to property. As the operator of the TrapJumper system, it is your responsibility for the following:

• Do not use the TrapJumper outside the parameters of "intended use" (see page 6)

• Observe the operating conditions for this camera system as noted in this instruction manual

• Keep the equipment clean and in full working order. See cleaning instructions.

Product Overview

The TrapJumper system consists of the following components:

1. System box

2. Coiler

3. Push rod

4. Camera head

The following sketch demonstrates a typical set-up:

Table of contents

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