Sony Trinitron KV-20EXR20 User manual

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SERVICE

MAN

pcPr0.

B.

Zr

American

TV

standards

VHF:

2-13

UHF:

14

—

69

Cable

TV:

1

—

125

Microblack™

Trinitron*

tube

20-inch

picture

measured

diagonally

21-inch

picture

tube

measured

diagonally

75-ohm

external

antenna

termina!

for

VHF/UHF

VIDEO

1

and

2

IN

§

VIDEO

IN

(4-pin

mini

DIN)

Y¥:

1

Vp-p,

75-ohms

unbalanced,

sync

negative

C:

0.286

Vp-p

(Burst

signal),

75-ohms

Video

(phono

jacks):

+

Vp-p,

75-ohms

unbalanced,

sync

negative

Audio

(phono

jacks):

500

mVrms

{100%

modulation)

Impedance:

47

kilonhms

VIDEO

2

OUT

Video

(phono

jack):

75-ohms

unbalanced,

sync

negative

Audio

(phono

jacks):

{mpedance:

10

kilohms

Television

system

Channel

coverage

Picture

tube

Antenna

tnput

Output

En==

MICROFILM

KV-

20EXR20

RM-Y103

US

Model

Chassis

No.

SCC-D50D-A

Canadian

Model

Chassis

No.

SCC-D61B-A

ANU-2

cuassis

MODELS

OF

THE

SAME

SERIES

KV-20EXR20

KV-20EXR10

|

|

KV-20EXR15

SPECIFICATIONS

Speaker

output

AUDIO

OUT

(VARIABLE)

(phono

jacks)

More

than

408

mVrms

at

the

maximum

volume

setting

(variable)

Impedance:

5

kilohms

5Wx2

Power

requirements

120

V

AC,

60

Hz

Power

consumption

Max.

Standby

130W

1.5

W

Supplied

accessories

Remote

commander

AM-Y103

with

2

size

AA

(R6)

batteries

(1)

Antenna

connector

(1)

Recommended

accessories

Dimensions

Weight

U/V

mixer

EAC-66

Connecting

cable

VMC-810/820S,

YC-15

V/30

V

Video

rack

SU-275

517.0

X

477.2

X

483.4

mm

(W

X

H

x

D)

25.0

kg

Design

and

specifications

are

subject

to

change

without

notice.

TRINITRON@COLOR

TV

SONY.

KV-20EXR20

TABLE

OF

CONTENTS

RM-Y103

Section

Title

Page

1.

GENERAL

1-1.

Location

Of

Controls

4

1-2.

Presetting

TV

Channels

5

1-3.

Watching

TV

Programs

6

1-4.

Adjusting

Picture

and

Sound

Quality

-------+-++-

t

1-5.

Using

the

Universal

Remote

Commander

--------

9

1-6.

Using

the

Guide

Function

10

2.

DISASSEMBLY

2-1.

Rear

Cover

Removal

---+++rtrscrtsces

tte

rreee

13

2-2.

Ul

and

U2

Boards

Removal

-++++-++rrrrsrteee:

13

2-3.

Service

Position

«ccc

cr

treet

eee

eee

13

2-4.

Picture

Tube

Removal

--+++++s

errr

teeter

cee

14

3.

SET-UP

ADJUSTMENTS

3-1.

Beam

Landing

+++++ssseeerceec

sects

eee

eeees

15

3-2.

Convergence

16

3-3,

Focus

‘«ccccstsr

errr

t

ster

eeeee

sees

18

3-4.

G2.

White

Balance

Adjustments

18

4.

SAFETY

RELATED

ADJUSTMENTS

..------

19

WARNING

!!

AN

ISOLATION

TRANSFORMER

SHOULD

BE

USED

DURING

ANY

SERVICE

TO

AVOID

POSSIBLE

SHOCK

HAZARD,

BECAUSE

OF

LIVE

CHASSIS.

THE

CHASSIS

OF

THIS

RECEIVER

IS

DIRECTLY

CON-

NECTED

TO

THE

AC

POWER

LINE.

SAFETY-RELATED

COMPONENT

WARNING

!!

COMPONENTS

IDENTIFIED

BY

SHADING

ANO

MARK

A

ON

THE

SCHEMATIC

DIAGRAMS,

EXPLODED

VIEWS

ANO

IN

THE

PARTS

LIST

ARE

CRITICAL

TO

SAFE

OPERATION.

REPLACE

THESE

COMPONENTS

WITH

SONY

PARTS

WHOSE

PART

NUMBERS

APPEAR

AS

SHOWN

IN

THIS

MANUAL

OR

IN

SUPPLEMENTS

PUBLISHED

BY

SONY.

CIRCUIT

ADJUSTMENTS

THAT

ARE

CRITICAL

TO

SAFE

OPERATION

ARE

IOENTIFIED

IN

THIS

MANUAL.

FOLLOW

THESE

PRO-

CEDURES

WHENEVER

CRITICAL

COMPONENTS

ARE

REPLACED

OR

IMPROPER

OPERATION

IS

SUSPECTED.

Section

Title

Page

5.

CIRCUIT

ADJUSTMENTS

5-1.

Electrical

Adjustment

by

Remove

Commander

---

22

5-2.

Circuit

Adjustment

-++++s+e

reese

reer

eee

e

eres

24

6.

DIAGRAMS

6-1.

Block

Diagram

27

6-2.

Circuit

Boards

Location

31

6-3.

Schematic

Diagrams

and

Printed

Wiring

Boards

—

Conductor

Side

—

vet

ee

rete

e

renee

eeteenees

31

6-4.

Semiiconductorg.

24

Fe

ee

ese

ee

eee

Secs

Kaw

ee

46

7.

EXPLODED

VIEWS

FA.

Chassis

oe

aie

eae

kte

ae

eater

ee

steno

SVE

RS

47

72

Dictate

Tubes

sige

sees

+

sess

aeiesats

pee

eke

48

8.

ELECTRICAL

PARTS

LIST

...--------------

49

ATTENTION!

AFIN

D‘EVITER

TOUT

RISQUE

D’ELECTROCUTION

PROVENANT

D’UN

CHASSIS

SOUS

TENSION,

UN

TRANSFORMATEUR

O'ISOLEMENT

DOIT

ETRE

UTILISE

LORS

DE

TOUT

DEPANNAGE.

LE

CHASSIS

DE

CE

RECEPTEUR

EST

DIRECTEMENT

RACCORDE

A

L’ALIMENTATION

SECTEUR.

ATTENTION

AUX

COMPOSANTS

RELATIFS

A

LA

SECURITE!!

LES

COMPOSANTS

IDENTIFIES

PAR

UNE

TRAME

ET

PAR

UNE

MARQUE

/\

SUR

LES

SCHEMAS

DE

PRINCIPE,

LES

VUES

EXPLOSEES

ET

LES

LISTES

DE

PIECES

SONT

D’UNE

IMPORTANCE

CRITIQUE

POUR

LA

SECURITE

DU

FONCTIONNEMENT.

NE

LES

REM-

PLACER

QUE

PAR

DES

COMPOSANTS

SONY

DONT

LE

NUMERO

DE

PIECE

EST

INDIQUE

DANS

LE

PRESENT

MANUEL

OU

DANS

DES

SUPPLEMENTS

PUBLIES

PAR

SONY.

LES

REGLAGES

DE

CIRCUIT

DONT

L’IMPOR-

TANCE

EST

CRITIQUE

POUR

LA

SECURITE

OU

FONCTIONNEMENT

SONT

(tDENTIFIES

DANS

LE

PRESENT

MANUEL.

SUIVRE

CES

PROCEDURES

LORS

DE

CHAQUE

REMPLACEMENT

DE

COMPOSANTS

CRITIQUES,

OU

LORSQU’UN

MAUVAIS

FONCTIONNE-

MENT

EST

SUSPECTE.

aa

Gana

eae

es

aero

KV-20EXR20

RM-Y103

SAFETY

CHECK-OUT

(US

Model

only)

After

correcting

the

original

service

problem,

perform

the

following

safety

checks

before

teleasing

the

set

to

the

customer:

1.

Check

the

area

of

your

repair

for

unsoldered

or

poorly-soldered

connections.

Check

the

entire

board

surface

for

solder

splashes

and

bridges.

2.

Check

the

interboard

wiring

to

ensure

that

no

wires

are

“pinched”

or

contact

high-wattage

resistors.

3.

Check

that

all

control

knobs,

shields,

covers,

ground

straps,

and

mounting

hardware

have

been

replaced.

Be

absolutely

certain

that

you

have

replaced

all

the

insulators.

4.

Look

for

unauthorized

replacement

parts,

par-

ticularly

transistors,

that

were

installed

during

2

previous

repair.

Point

them

out

to

the

customer

and

recommend

their

replacement.

5.

Look

for

parts

which,

though

functioning,

show

obvious

signs

of

deterioration.

Point

them

out

to

the

customer

and

recommend

their

replace-

ment.

6.

Check

the

line

cord

for

cracks

and

abrasion.

Recommend

the

replacement

of

any

such

line

cord

to

the

customer.

7.

Check

the

condition

of

the

monopole

antenna

(if

any).

Make

sure

the

end

is

not

broken

off,

and

has

the

plastic

cap

on

it.

Point

out

the

danger

of

impalement

on

a

broken

antenna

to

the

customer,

and

recommend

the

antenna’s

replacement.

8.

Check

the

B+

and

HV

to

see

they

are

at

the

values

specified.

Make

sure

your

instruments

are

accurate;

be

suspicious

of

your

HV

meter

if

sets

always

have

low

HV.

9.

Check

the

antenna

terminals,

metal

trim,

“metallized

knobs,

screws,

and

all

other

exposed

metal

parts

for

AC

leakage.

Check

leakage

as

described

below.

To

Exposed

Metal

Parts

on

Set

AC

voltmeter

lime]

(0.75)

=

Earth

Ground

Fig.

A.

Using

an

AC

voltmeter

to

check

AC

leakage.

LEAKAGE

TEST

The

AC

leakage

from

any

exposed

metal

part

to

earth

ground

and

from

al}

exposed

metal

parts

to

any

exposed

metal

part

having

a

return

to

chassis,

must

not

exceed

0.5mA

(S00

microampers).

Leakage

current

can

be

measured

by

any

one

of

three

methods.

1.

A

commercial

leakage

tester,

such

as

the

Simpson

229

or

RCA

WT-S40A.

Follow

the

manufacturers’

instructions

to

use

these

instru-

ments.

2.

A

battery-operated

AC

milliammeter.

The

Data

Precision

245

digital

multimeter

is

suitable

for

this

job.

3.

Measuring

the

voltage

drop

across

a

resistor

by

means

of

a

VOM

or

battery-operated

AC

volt-

meter.

The

‘limit’

indication

is

0.75V,

so

analog

meters

must

have

an

accurate

low-

voltage

scale.

The

Simpson

250

and

Sanwa

SH-63Trd

are

examples

of

a

passive

VOM

that

is

suitable.

Nearly

all

battery

operated

digital

multimeters

that

have

a

2V

AC

range

are

suitable.

(See

Fig.

A)

HOW

TO

FIND

A

GOOD

EARTH

GROUND

A

cold-water

pipe

is

guaranteed

earth

ground;

the

cover-plate

retaining

screw

on

most

AC

outlet

boxes

is

also

at

earth

ground.

If

the

retaining

screw

is

to

be

used

as

your

earth-ground,

verify

that

it

is

at

ground

by

measuring

the

resistance

between

it

and

a

cold-

water

pipe

with

an

ohmmeter.

The

reading

should

be

zero

ohms.

If

a

cold-water

pipe

is

not

accessible,

connect

a

60-100

watts

trouble

light

(not

a

neon

lamp)

between

the

hot

side

of

the

receptacle

and

the

retaining

screw.

Try

both

slots,

if

necessary,

to

locate

the

hot

side

of

the

line,

the

lamp

should

light

at

normal

brilliance

if

the

screw

is

at

ground

potential.

(See

Fig.

B)

Trouble

Light

Ohmmeter

=

AC

Outlet

Box

Cold-water

Pipe

Fig.

B.

Checking

for

earth

ground.

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