Sony RM-PJ25 User manual

VIDEO PROJECTOR

VPL-HW40ES

REMOTE COMMANDER

RM-PJ25

SERVICE MANUAL

1st Edition

VPL-HW40ES

!警告

このマニュアルは，サービス専用です。

お客様が，このマニュアルに記載された設置や保守，点検，修理などを行うと感電や火災，

人身事故につながることがあります。

危険をさけるため，サービストレーニングを受けた技術者のみご使用ください。

!WARNING

This manual is intended for qualiﬁed service personnel only.

To reduce the risk of electric shock, ﬁre or injury, do not perform any servicing other than that

contained in the operating instructions unless you are qualiﬁed to do so. Refer all servicing to

qualiﬁed service personnel.

!WARNUNG

Die Anleitung ist nur für qualiﬁziertes Fachpersonal bestimmt.

Alle Wartungsarbeiten dürfen nur von qualiﬁziertem Fachpersonal ausgeführt werden. Um die

Gefahr eines elektrischen Schlages, Feuergefahr und Verletzungen zu vermeiden, sind bei

Wartungsarbeiten strikt die Angaben in der Anleitung zu befolgen. Andere als die angegeben

Wartungsarbeiten dürfen nur von Personen ausgeführt werden, die eine spezielle Befähigung

dazu besitzen.

!AVERTISSEMENT

Ce manual est destiné uniquement aux personnes compétentes en charge de l’entretien. Aﬁn

de réduire les risques de décharge électrique, d’incendie ou de blessure n’effectuer que les

réparations indiquées dans le mode d’emploi à moins d’être qualiﬁé pour en effectuer d’autres.

Pour toute réparation faire appel à une personne compétente uniquement.

警告

万一，異常が起きた際に，お客様が電源を切ることが

できるように，設置の際には，機器近くの固定配線内

に専用遮断装置を設けるか，機器使用中に，容易に抜

き差しできるコンセントに電源プラグを接続してくだ

さい。

WARNING

When installing the unit, incorporate a readily accessible

disconnect device in the ﬁxed wiring, or connect the

power cord to a socket-outlet which must be provided

near the unit and easily accessible, so that the user can

turn off the power in case a fault should occur.

WARNUNG

Beim Einbau des Geräts ist daher im Festkabel

ein leicht zugänglicher Unterbrecher einzufügen,

oder das Netzkabel mußmit einer in der Nähe

des Geräts beﬁndlichen, leicht zugänglichen

Wandsteckdose verbunden werden, damit sich bei

einer Funktionsstörung die Stromversorgung zum Gerät

jederzeit unterbrechen läßt.

For kundene i Norge

Dette utstyret kan kobles til et IT-strømfordelingssystem.

VPL-HW40ES 1 (P)

CAUTION

Danger of explosion if battery is incorrectly replaced.

Replace only with the same or equivalent type rec-

ommended by the manufacturer.

When you dispose of the battery, you must obey the

law in the relative area or country.

ATTENTION

Il y a danger d’explosion s’il y a remplacement incor-

rect de la batterie. Remplacer uniquement avec

une batterie du même type ou d’un type équivalent

recommandé par le constructeur.

Lorsque vous mettez la batterie au rebut, vous devez

respecter la législation en vigueur dans le pays ou la

région où vous vous trouvez.

VORSICHT

Explosionsgefahr bei Verwendung falscher Batterien.

Batterien nur durch den vom Hersteller empfohlenen

oder einen gleichwertigen Typ ersetzen.

Wenn Sie die Batterie entsorgen, müssen Sie die

Gesetze der jeweiligen Region und des jeweiligen

Landes befolgen.

注意

指定以外の電池に交換すると，破裂する危険があります。

必ず指定の電池に交換してください。

使用済みの電池は，国または地域の法令に従って

処理してください。

FÖRSIKTIGHET!

Fara för explosion vid felaktigt placerat batteri.

Byt endast mot samma eller likvärdig typ av batteri,

enligt tillverkarens rekommendationer.

När du kasserar batteriet ska du följa rådande lagar

för regionen eller landet.

PAS PÅ

Fare for eksplosion, hvis batteriet ikke udskiftes

korrekt.

Udskift kun med et batteri af samme eller tilsvarende

type, som er anbefalet af fabrikanten.

Når du bortskaffer batteriet, skal du følge

lovgivningen i det pågældende område eller land.

HUOMIO

Räjähdysvaara, jos akku vaihdetaan virheellisesti.

Vaihda vain samanlaiseen tai vastaavantyyppiseen,

valmistajan suosittelemaan akkuun.

Noudata akun hävittämisessä oman maasi tai

alueesi lakeja.

FORSIKTIG

Eksplosjonsfare hvis feil type batteri settes i.

Bytt ut kun med samme type eller tilsvarende

anbefalt av produsenten.

Kasser batteriet i henhold til gjeldende avfallsregler.

注意

如果更换的电池不正确，就会有爆炸的危险。

只更换同一类型或制造商推荐的电池型号。

处理电池时，必须遵守相关地区或国家的法律。

1 (E)

VPL-HW40ES

Table of Contents

2. Electrical Adjustments

2-1. Preparations...............................................................2-1 (E)

2-1-1. Required Equipment ........................................2-1 (E)

2-1-2. How to Enter the Service Mode....................... 2-1 (E)

2-1-3. How to Enter the Model Name Display

(Shop Demonstration) Mode ...........................2-2 (E)

2-1-4. How to Enter the Motionflow

(Shop Demonstration) Mode ...........................2-2 (E)

2-2. Notes on Servicing ....................................................2-3 (E)

2-2-1. When the Optical Unit Assembly is

Replaced...........................................................2-3 (E)

2-2-2. When Replacing the QA Board .......................2-3 (E)

2-2-3. When Replacing the C Board ..........................2-3 (E)

2-2-4. When the GA, GB, HA, HB, NF, QB, TL, U, or

V Board is Replaced ........................................2-3 (E)

2-3. White Balance Adjustment........................................2-4 (E)

2-3-1. D93 Mode of Video .........................................2-4 (E)

2-3-2. D75 Mode of Video .........................................2-4 (E)

2-3-3. D65 Mode of Video .........................................2-5 (E)

2-3-4. D55 Mode of Video .........................................2-5 (E)

2-3-5. Custom Setting.................................................2-5 (E)

2-4. Adjust Value Writing.................................................2-6 (E)

2-4-1. Panel Driver Gain B Data Copy ......................2-6 (E)

2-4-2. Panel Alignment Data Copy ............................2-6 (E)

2-5. Panel Driver Gain B Adjustment...............................2-6 (E)

2-6. Software Upgrade Method ........................................2-7 (E)

2-6-1. Preparation.......................................................2-7 (E)

2-6-2. SUB CPU Upgrade .......................................... 2-8 (E)

2-6-3. Scan Converter Upgrade..................................2-9 (E)

2-6-4. Data Write Method of 3DGamma/LookUpTable/

DDC/NVM/ABGamma/LCK/OGMData/

CSMatrixTable...............................................2-10 (E)

2-6-5. Data Obtain Method of 3DGamma/LookUpTable/

DDC/NVM/ABGamma/LCK/OGMData/

CSMatrixTable from the Board .....................2-12 (E)

2-7. Memory ...................................................................2-13 (E)

2-8. Adjustment Item Initialize Data .............................. 2-16 (E)

Manual Structure

Purpose of this manual............................................................ 3 (E)

Related manuals...................................................................... 3 (E)

1. Service Overview

1-1. Appearance Figure/Board Location ..........................1-1 (E)

1-2. Tighten Torque ..........................................................1-2 (E)

1-3. Disassembly ..............................................................1-3 (E)

1-3-1. Top Cover Assembly and HA Board................1-5 (E)

1-3-2. HB Board and TL Board.................................. 1-6 (E)

1-3-3. Front Cover Assembly .....................................1-6 (E)

1-3-4. NF Board .........................................................1-7 (E)

1-3-5. DC Fan (EX)....................................................1-7 (E)

1-3-6. C Board-1.........................................................1-8 (E)

1-3-7. C Board-2 and U Board ...................................1-9 (E)

1-3-8. C Board-3.......................................................1-10 (E)

1-3-9. Optical Unit Assembly................................... 1-10 (E)

1-3-10. DC Fan........................................................... 1-11 (E)

1-3-11. GA Board .......................................................1-12 (E)

1-3-12. GB Board ....................................................... 1-13 (E)

1-3-13. Power Supply Unit.........................................1-14 (E)

1-3-14. QB Board ....................................................... 1-15 (E)

1-3-15. DC Fan and V Board-1 ..................................1-16 (E)

1-3-16. DC Fan and V Board-2 ..................................1-17 (E)

1-3-17. QA Board .......................................................1-18 (E)

1-3-18. EM Board.......................................................1-19 (E)

1-4. Optional Fixtures.....................................................1-20 (E)

1-4-1. Extension Boards and Extension Cables .......1-20 (E)

1-4-2. Connection.....................................................1-21 (E)

1-5. Indicator ..................................................................1-23 (E)

1-6. Circuit Description .................................................. 1-24 (E)

1-7. Disconnecting/

Connecting the Flexible Card Wires .......................1-25 (E)

1-8. Lead-free Solder......................................................1-26 (E)

2 (E) VPL-HW40ES

6. Board Layouts

C ...................................................................................... 6-2

GA ................................................................................... 6-4

GB ................................................................................... 6-6

QA ................................................................................... 6-8

EM................................................................................. 6-10

HA ................................................................................. 6-10

HB ................................................................................. 6-10

NF.................................................................................. 6-11

QB ................................................................................. 6-11

TL.................................................................................. 6-11

U.................................................................................... 6-11

V.................................................................................... 6-11

3. Spare Parts

3-1. Notes on Repair Parts...................................................... 3-1

3-2. Exploded Views............................................................... 3-2

3-3. Electrical Parts List .........................................................3-9

3-4. Packing Materials & Supplied Accessories................... 3-36

4. Block Diagrams

Overall............................................................................. 4-1

QA ................................................................................... 4-2

HA ................................................................................... 4-3

HB ................................................................................... 4-3

NF.................................................................................... 4-3

QB ................................................................................... 4-3

TL .................................................................................... 4-3

U ...................................................................................... 4-3

V ...................................................................................... 4-3

C ...................................................................................... 4-5

GA ................................................................................... 4-7

GB ................................................................................... 4-7

5. Schematic Diagrams

HA ................................................................................... 5-2

HB ................................................................................... 5-2

C ...................................................................................... 5-3

EM................................................................................. 5-13

GA ................................................................................. 5-14

GB ................................................................................. 5-15

QA ................................................................................. 5-17

NF.................................................................................. 5-28

QB ................................................................................. 5-28

TL .................................................................................. 5-28

U .................................................................................... 5-28

V .................................................................................... 5-28

Frame Wiring................................................................. 5-29

3 (E)

VPL-HW40ES

Manual Structure

Purpose of this manual

This manual is the Service Manual of the Video Projector VPL-HW40ES.

This manual contains the service overview, adjustments, spare parts, block diagrams,

schematic diagrams, and board layouts.

Related manuals

In addition to this Service Manual, the following manuals are provided.

.“Operating Instruction” CD-ROM (Supplied with unit)

This manual is necessary for application and operation of this unit.

.Protocol Manual (Available on request)

This manual describes the protocol for controlling this unit.

1-1 (E)

VPL-HW40ES

1-1. Appearance Figure/Board Location

Appearance figure

Board location

Section 1

Service Overview

RM-PJ25

HB Power supply unit

1-2 (E) VPL-HW40ES

1-2. Tighten Torque

Tighten the each screw with the torque below.

When using the torque driver with the notation of cN.m, interpret it as follows.

Example: 0.8 N.m = 80 cN.m

.BVTP3 x8: 0.80 ?0.12 N.m (8.16 ?1.22 kgf.cm)

.BVTP3 x12: 0.80 ?0.12 N.m (8.16 ?1.22 kgf.cm)

.BVWHTP3 x12: 0.80 ?0.12 N.m (8.16 ?1.22 kgf.cm)

.PSW3 x8: 0.80 ?0.12 N.m (8.16 ?1.22 kgf.cm)

.PSW4 x8: 1.40 ?0.2 N.m (14.3 ?2.0 kgf.cm)

.PSW4 x16: 1.40 ?0.2 N.m (14.3 ?2.0 kgf.cm)

.SP4-40 UNC screw: 0.53 ?0.07 N.m (5.40 ?0.71 kgf.cm)

.Tapping screw1.7 x4: 0.15 ?0.01 N.m (1.53 ?0.10 kgf.cm)

.Hexagon screw (for connector): 0.53 ?0.07 N.m (5.40 ?0.71 kgf.cm)

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