Sony HVR-Z5C User manual

SERVICE MANUAL

Sony EMCS Co.

Link

SERVICE NOTE

DISASSEMBLY

MODEL INFORMATION TABLE

SPECIFICATIONS

SCHEMATIC DIAGRAMS

FRAME SCHEMATIC DIAGRAMS

BLOCK DIAGRAMS

ADJUSTMENTS

INSTRUCTION MANUAL

REPAIR PARTS LIST

PRINTED WIRING BOARDS

Link

Revision History

HVR-Z5C/Z5E/Z5J/Z5N/Z5P/Z5U

Ver. 1.0 2008.11

DIGITAL HD VIDEO CAMERA RECORDER

The components identified by

mark 0or dotted line with

mark 0are critical for safety.

Replace only with part num-

ber specified.

Les composants identifiés par une

marque 0sont critiques pour la

sécurité.

Ne les remplacer que par une pièce

portant le numéro spécifié.

2008K0800-1

Published by Kohda TEC9-852-623-11

RMT-831

Photo: HVR-Z5J

US Model

Canadian Model

AEP Model

E Model

Chinese Model

Japanese Model

HVR-Z5C/Z5E/Z5J/Z5N/Z5P/Z5U

N MECHANISM (MDX-N221)

NOTE

HVR-Z5C/Z5E/Z5J/Z5N/Z5P/Z5U

Link

OVERALL SECTION-1

OVERALL SECTION-2 CABINET (R) SECTION MD SECTION

LENS SECTION

HANDLE SECTION-1 HANDLE SECTION-2

EXPLODED VIEWS

NOTE: Characters Ato Zof the electrical parts list indicate location of exploded views in which the desired part is shown.

HANDLE SECTION-3

ABCD

EF H

HANDLE SECTION-4

EVF SECTION

TO (2/2)

LCD SECTION

MICROPHONE SECTION

CABINET (L) SECTION

BT PANEL SECTION

MECHANISM DECK

SECITON

LS/MECHANICAL CHASSIS

BLOCK ASSEMBLY-1

LS/MECHANICAL CHASSIS

BLOCK ASSEMBLY-2

MD-141

5. REPAIR PARTS LIST (1/2)

NOTE

HVR-Z5C/Z5E/Z5J/Z5N/Z5P/Z5U

NOTE: Characters Ato Zof the electrical parts list indicate location of exploded views in which the desired part is shown.

Link

Link ELECTRICAL PARTS LIST

ELECTRICAL PARTS LIST

ACCESSORIES

AS-060 BOARD

CK-204 BOARD

CM-097 BOARD

CM-104 BOARD

FP-031 FLEXIBLE BOARD

FP-032 FLEXIBLE BOARD

FP-228 FLEXIBLE BOARD

FP-776 FLEXIBLE BOARD

FP-965 FLEXIBLE BOARD

FP-966 FLEXIBLE BOARD

FP-967 FLEXIBLE BOARD

FP-969 FLEXIBLE BOARD

FP-971 FLEXIBLE BOARD

FP-972 FLEXIBLE BOARD

FP-973 FLEXIBLE BOARD

FP-974 FLEXIBLE BOARD

FP-975 FLEXIBLE BOARD

FP-981 FLEXIBLE BOARD

FP-982 FLEXIBLE BOARD

FP-983 FLEXIBLE BOARD

GP-025 BOARD

GY-014 BOARD

HP-153 BOARD

HT-002 BOARD

JK-376 BOARD

KY-105 BOARD

MA-454 BOARD

MD-141 BOARD

MS-405 BOARD

PD-372 BOARD

PI-029 BOARD

VC-543 BOARD

VF-178 BOARD

XL-010 BOARD

5. REPAIR PARTS LIST (2/2)

TO (1/2)

5. REPAIR PARTS LIST

5-1

5. REPAIR PARTS LIST

HVR-Z5C/Z5E/Z5J/Z5N/Z5P/Z5U

(ENGLISH)

NOTE:

• -XX, -X mean standardized parts, so they may have some differences from

the original one.

• Items marked “*” are not stocked since they are seldom required for routine

service. Some delay should be anticipated when ordering these items.

• The mechanical parts with no reference number in the exploded views are not

supplied.

• Due to standardization, replacements in the parts list may be different from

the parts specified in the diagrams or the components used on the set.

• CAPACITORS:

uF: µF

• COILS

uH: µH

• RESISTORS

All resistors are in ohms.

METAL: metal-film resistor

METAL OXIDE: Metal Oxide-film resistor

F: nonflammable

• SEMICONDUCTORS

In each case, u: µ, for example:

uA...: µA... , uPA... , µPA... ,

uPB... , µPB... , uPC... , µPC... ,

uPD..., µPD...

When indicating parts by reference number,

please include the board name.

(JAPANESE)

The components identified by mark 0or

dotted line with mark 0are critical for safety.

Replace only with part number specified.

Les composants identifiés par une marque

0sont critiques pour la sécurité.

Ne les remplacer que par une pièce portant

le numéro spécifié.

【使用上の注意】

•ここに記載されている部品は,補修用部品であるため,回路図及び

セットに付いている部品と異なる場合があります。

•-XX,-Xは標準化部品のため,セットに付いている部品と異なる場合

があります。

•*印の部品は常備在庫しておりません。

•コンデンサの単位でuFはμFを示します。

•抵抗の単位Ωは省略してあります。

金被：金属被膜抵抗。

サンキン：酸化金属被膜抵抗。

•インダクタの単位でuHはμHを示します。

•半導体の名称でuA...,uPA...,uPB...,uPC...,uPD...等はそれぞれμ

A...,μPA...,μPB...,μPC...,μPD...を示します。

0印の部品，または0印付の点線で囲まれた部品は，

安全性を維持するために，重要な部品です。

従って交換時は，必ず指定の部品を使用してください。

図面番号で部品を指定するときは基板名又はブロック

を併せて指定してください。

お願い

• Abbreviation

CH : Chinese model

CND: Canadian model

J : Japanese model

5-2

5. REPAIR PARTS LIST

HVR-Z5C/Z5E/Z5J/Z5N/Z5P/Z5U

Ref. No. Part No. Description Ref. No. Part No. Description

1 4-119-235-11 LID, CPC

2 4-131-320-01 CLAMP, AV

3 A-1616-757-A VC-543 BOARD, COMPLETE (SERVICE)

(Z5J/Z5N/Z5U)

3 A-1616-758-A VC-543 BOARD, COMPLETE (SERVICE)

(Z5C/Z5E/Z5P)

4 4-121-128-01 SHEET (VC), ELECTROSTATIC

5-1-1. OVERALL SECTION-1

5-1. EXPLODED VIEWS

DISASSEMBLY

HARDWARE LIST

5 4-119-238-01 SHEET (1212), VC RADIATION

6 4-119-362-01 SHEET (2828), LENS RADIATION

7 1-876-944-11 FP-973 FLEXIBLE BOARD

8 4-119-236-01 FRAME, MAIN

#49 2-630-005-31 SCREW (M2), NEW TRUSTER, P2 (Black)

#50 2-891-494-11 SCREW (M2), NEW TRUSTER, P2 (Red)

VC-543

DEF

#49

#50

Cabinet (L) section

(See page 5-14)

Overall section-2

(See page 5-3)

#50

5-3

5. REPAIR PARTS LIST

HVR-Z5C/Z5E/Z5J/Z5N/Z5P/Z5U

5-1-2. OVERALL SECTION-2

HARDWARE LIST

Ref. No. Part No. Description Ref. No. Part No. Description

51 4-119-233-01 COVER, CM VENTILATION

52 X-2320-882-1 COVER (93000) ASSY, (REAR)

53 X-2320-890-1 LID (93000) ASSY, CS

#49 2-630-005-31 SCREW (M2), NEW TRUSTER, P2 (Black)

#119 7-627-556-58 SCREW +P 2.6X5 (Black)

#154 7-627-556-97 SCREW, PRECISION +P2.6X8 TYPE 1 (Silver)

MD-141

Handle section-1

(See page 5-7)

BT panel section

(See page 5-15)

Cabinet (R) section

(See page 5-4)

Lens section

(See page 5-6)

#49

#49 #49

#119 #119

#119

#154

#49

DISASSEMBLY

5-4

5. REPAIR PARTS LIST

HVR-Z5C/Z5E/Z5J/Z5N/Z5P/Z5U

5-1-3. CABINET (R) SECTION

ns: not supplied

DISASSEMBLY

HARDWARE LIST

Ref. No. Part No. Description Ref. No. Part No. Description

*101 4-119-384-01 PLATE, CK FIXED

102 A-1599-835-A CK-204 BOARD, COMPLETE

103 1-836-005-11 FLEXIBLE FLAT CABLE (FFC-171)

104 1-480-866-11 SWITCH BLOCK, CONTROL (CF24000)

105 1-480-867-11 SWITCH BLOCK, CONTROL (KP24000)

106 1-480-864-11 SWITCH BLOCK, CONTROL (AU93000)

107 X-2320-889-1 CABINET (R (93000)) ASSY

108 2-178-805-01 FOOT, RUBBER

109 4-119-851-01 LID (93000), AL

*110 4-119-404-01 SHAFT, AL

*111 4-119-383-01 PLATE, CABINET (R) FIXED

#50 2-891-494-11 SCREW (M2), NEW TRUSTER, P2 (Red)

#53 3-080-206-21 SCREW, TAPPING, P2 (Black)

#121 3-080-205-11 SCREW, TAPPING, P2 (Silver)

MD-141

CK-204

#53

#121

#53

#50

MD section

(See page 5-5)

105

103

101

102

104

106

108

109

110

111

107

5-5

5. REPAIR PARTS LIST

HVR-Z5C/Z5E/Z5J/Z5N/Z5P/Z5U

Ref. No. Part No. Description Ref. No. Part No. Description

151 1-876-954-11 FP-983 FLEXIBLE BOARD

152 A-1616-572-A MD-141 BOARD, COMPLETE

153 3-059-809-01 DAMPER, MD

154 X-2320-872-1 FRAME ASSY, MD

*155 2-673-770-01 GASKET (D)

*156 4-121-964-01 SHEET, MD INSULATING

157 X-2320-867-1 FRAME ASSY, CS

158 A-1599-833-A FP-969 FLEXIBLE BOARD, COMPLETE

#15 3-062-214-01 SCREW (M1.4X1.5)

#50 2-891-494-11 SCREW (M2), NEW TRUSTER, P2 (Red)

#153 3-059-718-01 SCREW (M1.4X1.5) (Silver)

5-1-4. MD SECTION

DISASSEMBLY

HARDWARE LIST

MD-141

#50

#15

#153 #153

#153

#153 Mechanism Deck Section

(See page 5-16)

151

152

153 153

153

155

154

156

157

158

5-6

5. REPAIR PARTS LIST

HVR-Z5C/Z5E/Z5J/Z5N/Z5P/Z5U

5-1-5. LENS SECTION

HARDWARE LIST

Ref. No. Part No. Description Ref. No. Part No. Description

201 1-788-775-11 LENS, VIDEO CF002

*202 4-119-361-01 HEAT SINK, LENS

203 4-119-362-01 SHEET (2828), LENS RADIATION

*204 4-119-360-01 SHEET, CM RADIATION

205 A-1566-526-A DEVICE (SERVICE), PRISM (including IC3001/

IC5001 (CMOS imager) and CM-097/104

complete boards) (Note 2)

206 1-966-281-11 HARNESS (COAXIAL CABLE) (Note 1)

*207 4-119-357-01 COVER (A), LIGHT INTERCEPTION

208 4-119-356-01 SHEET (1122), LENS RADIATION

*209 4-119-358-01 COVER (B), LIGHT INTERCEPTION

*210 4-119-359-01 PLATE, GY GROUND

211 A-1602-003-A GY-014 BOARD, COMPLETE (SERVICE)

#53 3-080-206-21 SCREW, TAPPING, P2 (Black)

#155 3-080-204-31 SCREW, TAPPING, P2 (Black)

#53

(including IC3001/IC5001 (CMOS imager)

and CM-097/104 complete boards) (Note 2)

(Note 1)

#155

211

210

203

209

206

208 208 205

204

207

203

202

201

Note 2: Be sure to read “Precuations for Replacement of Imager”

on page 4-3 when changing the imager.

Note 2: イメージャの交換時は4-4ページのイメージャ交換時

の注意を必ずお読みください。

Note 1: Refer to page 2-1 “Note for disconnecting the harness

(coaxial cable)”when changing the harness (coaxial

cable).

Note 1: ハーネス（同軸ケーブル）の交換時は2-1ページの

Notefordisconnectingtheharness(coaxialcable)

を参照してください。

5-7

5. REPAIR PARTS LIST

HVR-Z5C/Z5E/Z5J/Z5N/Z5P/Z5U

HARDWARE LIST

5-1-6. HANDLE SECTION-1

ns: not supplied

Ref. No. Part No. Description Ref. No. Part No. Description

251 X-2187-986-2 HOLDER ASSY, MICROPHONE

252 3-284-080-01 RUBBER, MICROPHONE

253 3-284-081-01 SHEET, RUBBER ADHESIVE

254 3-284-075-02 COVER, MICROPHONE HOLDER RUBBER

255 3-284-074-01 RUBBER, MICROPHONE HOLDER

256 X-2320-880-1 CABINET (93000) ASSY, (UPPER)

*257 3-700-682-01 CUSHION (MIC)

258 1-480-298-11 SWITCH BLOCK, CONTROL (GZ92000)

259 3-288-538-01 SHOE, REAR (COLD)

#49 2-630-005-31 SCREW (M2), NEW TRUSTER, P2 (Black)

#53 3-080-206-21 SCREW, TAPPING, P2 (Black)

#119 7-627-556-58 SCREW +P 2.6X5 (Black)

#49

#53

#119

#49

#49 256

257

258

259

251

252

253

254

255

253

Handle section-2

(See page 5-8)

EVF section

(See page 5-11)

DISASSEMBLY

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